Pideya Learning Academy

Valve Technology: Design, Installation, and Troubleshooting

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
06 Jan - 10 Jan 2025 Live Online 5 Day 2750
24 Mar - 28 Mar 2025 Live Online 5 Day 2750
26 May - 30 May 2025 Live Online 5 Day 2750
23 Jun - 27 Jun 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
29 Sep - 03 Oct 2025 Live Online 5 Day 2750
10 Nov - 14 Nov 2025 Live Online 5 Day 2750
01 Dec - 05 Dec 2025 Live Online 5 Day 2750

Course Overview

In the intricate world of industrial operations, valves serve as the backbone of fluid control systems, directly influencing process efficiency, operational safety, and system longevity. From oil and gas pipelines to water treatment plants, chemical facilities, power generation stations, and pharmaceutical manufacturing units, the role of valves is central and indispensable. Recognizing the critical importance of valve functionality across multiple sectors, Pideya Learning Academy has curated an advanced training program titled “Valve Technology: Design, Installation, and Troubleshooting”, tailored to empower professionals with the skills and confidence to make informed valve-related decisions in complex industrial settings.
As per recent industry reports by MarketsandMarkets, the global industrial valves market is projected to grow to USD 99.8 billion by 2027, expanding at a compound annual growth rate (CAGR) of 4.4% between 2022 and 2027. This growth is fueled by surging demands across the energy, water treatment, oil and gas, and process industries, and accompanied by technological innovations in valve automation, smart control systems, and material advancements. Yet, amid this dynamic growth, engineers and procurement specialists face the overwhelming challenge of selecting the right valve from thousands of models and configurations available in the market. The lack of standardization, coupled with evolving system requirements, often leads to incorrect valve applications, resulting in costly downtimes and safety risks.
Pideya Learning Academy’s Valve Technology: Design, Installation, and Troubleshooting training is meticulously structured to resolve these challenges by delivering end-to-end technical knowledge. Participants will gain an in-depth understanding of more than 30 core valve types including globe valves, ball valves, butterfly valves, gate valves, control valves, and pressure relief valves. In addition to valve identification and classification, the course covers critical aspects such as sizing methodologies, flow characteristics, pressure drops, installation constraints, and compatibility with various process conditions.
A unique value of this course lies in its comprehensive approach to both valve technologies and associated components. Participants will explore integral valve accessories such as actuators, solenoids, positioners, and control modules, learning how these elements interact with the main valve body to enhance system precision and response time. The training also explores design pitfalls, failure modes, and site-level troubleshooting techniques to reduce unplanned outages and extend component lifespans.
To make the learning experience more impactful, the course incorporates several key highlights:
Detailed exploration of over 30 valve types, their features, and selection criteria across various industries.
Guided walkthrough of valve sizing, installation parameters, and common field-level issues.
In-depth review of accessories like actuators and positioners, explaining how they influence system control.
Insights into common design oversights and failure prevention strategies.
Application of risk-based frameworks to reduce safety incidents and legal liabilities.
Step-by-step understanding of troubleshooting processes and performance enhancement techniques.
Efficiency tools and evaluation models to assist in procurement decisions and component matching.
This program is especially vital at a time when technical professionals are spending up to 80% of their time researching valve specifications and compatibility, leading to delays in project execution and lost productivity. By streamlining knowledge into a structured learning experience, Pideya Learning Academy helps professionals minimize trial-and-error, improve decision-making accuracy, and align their valve strategies with organizational goals.
At its core, the Valve Technology: Design, Installation, and Troubleshooting course is designed not just to inform but to transform—by equipping participants with industry-relevant knowledge, decision-making tools, and real-world examples that resonate with their daily operational challenges. With an emphasis on design clarity, safety assurance, and system integration, this course delivers tangible value for individuals and organizations striving for reliability, efficiency, and compliance in process environments.

Key Takeaways:

  • Detailed exploration of over 30 valve types, their features, and selection criteria across various industries.
  • Guided walkthrough of valve sizing, installation parameters, and common field-level issues.
  • In-depth review of accessories like actuators and positioners, explaining how they influence system control.
  • Insights into common design oversights and failure prevention strategies.
  • Application of risk-based frameworks to reduce safety incidents and legal liabilities.
  • Step-by-step understanding of troubleshooting processes and performance enhancement techniques.
  • Efficiency tools and evaluation models to assist in procurement decisions and component matching.
  • Detailed exploration of over 30 valve types, their features, and selection criteria across various industries.
  • Guided walkthrough of valve sizing, installation parameters, and common field-level issues.
  • In-depth review of accessories like actuators and positioners, explaining how they influence system control.
  • Insights into common design oversights and failure prevention strategies.
  • Application of risk-based frameworks to reduce safety incidents and legal liabilities.
  • Step-by-step understanding of troubleshooting processes and performance enhancement techniques.
  • Efficiency tools and evaluation models to assist in procurement decisions and component matching.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn:
The working principles and configurations of over 30 core valve types.
Industry-standard practices for valve specification, sizing, and selection.
Key performance indicators including accuracy, stability, sensitivity, and repeatability in valve systems.
Evaluation techniques for selecting valve accessories such as actuators, solenoids, and controllers.
Design considerations for enhancing system safety and efficiency.
Methods to reduce downtime through proper maintenance and fault diagnosis.
Strategies for mitigating operational and legal risks through correct valve applications.

Personal Benefits

Strengthened technical understanding of valve types, configurations, and system integration.
Enhanced ability to troubleshoot, evaluate, and optimize valve performance.
Greater confidence in selecting components aligned with application demands.
Awareness of market trends and technological advancements in industrial valves.
Practical frameworks and checklists to support daily operations and decision-making.

Organisational Benefits

Improved accuracy and consistency in valve procurement and application decisions.
Reduction in unscheduled downtime and maintenance expenses.
Enhanced system reliability and safety across industrial processes.
Lower legal and operational risks through adherence to industry best practices.
Faster decision-making processes for valve and accessory selection.

Who Should Attend

This course is ideal for:
Maintenance Engineers
Application Engineers
Inspection Engineers
Electrical and Electronics Engineers
Instrumentation and Control Systems Engineers
Production Engineers
Wellhead and Drilling Engineers
Valve Designers (new and experienced)
Technical professionals involved in equipment procurement or system design
Whether new to valve systems or seeking a structured refresher, this training is tailored to build competence and clarity in one of the most vital aspects of industrial operation.

Course Outline

Module 1: Fundamentals of Industrial Valve Systems
Classification of valve types Key performance features of valves Seal integrity and leakage control Industry leakage classes and definitions Valve sealing technologies Stem sealing arrangements Valve flow behavior and response Flow dynamics within valve bodies Comparison of linear vs. equal percentage characteristics
Module 2: Manual Operation Valves and Flow Regulation
Functions and control strategies of manual valves Flow control techniques and adjustment methods Shut-off and isolation valves Flow regulation valve types End connection designs and standards Valve pressure ratings and material classes Seating surfaces and sealing configurations
Module 3: Detailed Review of Manual Valve Types
Overview of isolation valve designs Operating principles of gate valves Functional applications of plug valves Ball valve designs and flow paths Butterfly valves and disc operation Pinch valve construction and uses Diaphragm valve flexibility and seals Check valve fundamentals and working concepts
Module 4: Non-return Valve Configurations and Applications
Lift-type check valves and operational limits Swing-type check valves and flow direction Disc-type check valve mechanisms Diaphragm-based check valves Opening/closing behavior of non-return valves Guidelines for selecting check valves based on system dynamics
Module 5: Pressure Relief and Overpressure Protection Devices
Classification of overpressure protection valves Direct-operated and pilot-operated relief valves Performance characteristics of modulating relief valves Types and functions of safety valves Operational dynamics of direct-acting devices Common malfunctions in pressure-relief systems
Module 6: Rupture Devices and Burst Protection Technologies
Role of rupture discs in process safety Application areas for rupture discs in gas and liquid systems Thermal-pressure relationships and rupture tolerances Design parameters of metallic rupture elements Types of rupture protection: prebulged, reverse buckling, vent panels Composite and graphite rupture discs Integration of rupture discs with relief valves Selection process for rupture disc technology
Module 7: Flow-Induced Valve Issues and System Diagnostics
Causes and consequences of high-pressure drop Pressure recovery coefficients and cavitation effects Choked flow conditions in control applications Cavitation suppression techniques Flashing phenomena vs. cavitation behavior Flow noise and vibration impacts Water hammer causes, formulas, and system mitigation Surge arrestors and check valve back slam issues
Module 8: Environmental Compliance and Emission Control in Valves
Life cycle considerations of valve components Emission control packing materials and standards Clean air compliance requirements Low-emission valve packing configurations
Module 9: Control Valve Mechanisms and Actuation Systems
Classification of control valve types Characteristics of linear control valves Rotary valve features and design intent Control valve flow profiles: quick opening, linear, equal percentage Overview of actuation mechanisms Pneumatic piston actuator operation Electric and electrohydraulic actuator systems Actuator selection based on system needs
Module 10: Positioners and Control Accuracy Enhancements
Role of valve positioners in automation systems Calibration techniques for positioners Feedback systems and positioning control Integration of valve control loops with actuators
Module 11: Valve Sizing Principles and Engineering Criteria
Sizing parameters for manual and check valves Guidelines for selecting throttling valves Predicting cavitation zones and system impact Flashing percentage estimation and calculations Terminal pressure drop analysis Pressure recovery factor (FL) and flow coefficient (Cv) Stepwise valve selection procedures
Module 12: Selection Strategy and Application-Based Valve Design
Matching valve characteristics with process requirements Real-world selection case studies and calculations Common pitfalls in valve sizing Performance comparison across valve types

Have Any Question?

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