Pideya Learning Academy

Rotating Equipment Fundamentals and Monitoring Techniques

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
27 Jan - 31 Jan 2025 Live Online 5 Day 2750
17 Feb - 21 Feb 2025 Live Online 5 Day 2750
07 Apr - 11 Apr 2025 Live Online 5 Day 2750
23 Jun - 27 Jun 2025 Live Online 5 Day 2750
04 Aug - 08 Aug 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
03 Nov - 07 Nov 2025 Live Online 5 Day 2750
15 Dec - 19 Dec 2025 Live Online 5 Day 2750

Course Overview

In today’s industrial landscape, the continuous and reliable operation of pumps, compressors, and other rotating equipment is pivotal to productivity, safety, and profitability. From oil and gas to water treatment, energy, petrochemical, and manufacturing sectors, rotating machinery forms the backbone of fluid handling and process systems. The Rotating Equipment Fundamentals and Monitoring Techniques course by Pideya Learning Academy is designed to equip engineers, technicians, and operations professionals with a robust foundation in the functional behavior, engineering principles, performance analysis, and advanced monitoring strategies of critical rotating equipment.
Rotating equipment, when not properly specified or maintained, can lead to unexpected failures and costly downtimes. Global market data illustrates the scale and urgency of this challenge: according to Allied Market Research, the global industrial pumps market exceeded USD 61 billion in 2022, with expectations to reach USD 95 billion by 2032, driven largely by centrifugal pump demand. Similarly, the industrial compressor market is projected to grow at a CAGR of 5.1% from 2023 to 2030, highlighting the growing emphasis on energy-efficient and failure-resistant systems. These statistics underscore the urgent need for skilled professionals capable of optimizing machinery performance and reducing lifecycle costs.
Through this comprehensive training, participants will explore the anatomy, performance behavior, and interdependence of various pump and compressor types—covering centrifugal, reciprocating, screw, gear, and diaphragm systems. A strong emphasis is placed on key operational elements such as motors, seals, couplings, alignment mechanisms, and bearings. The integration of system components with performance characteristics and site-specific demands forms a central theme of the course.
Participants will also build competence in monitoring techniques and diagnostics tools that allow early detection of performance anomalies. Topics include vibration analysis, pressure trending, and flow monitoring, which are essential for predictive maintenance and operational efficiency. Emphasis will be placed on interpreting data patterns, optimizing maintenance schedules, and using reliability-centered strategies to minimize failure risk.
As part of the interactive course structure, real-world case discussions and failure scenarios will be integrated to contextualize technical content. In doing so, Pideya Learning Academy ensures that learners not only absorb theoretical frameworks but also understand their implications in operational settings.
Throughout the program, the following key highlights will be emphasized to deepen the learning experience:
In-depth coverage of centrifugal, reciprocating, screw, gear, and diaphragm pump and compressor technologies
Detailed analysis of dynamic components including mechanical seals, couplings, and bearing systems
Application of vibration diagnostics, flow monitoring, and pressure trending for performance evaluation
Structured approach to root cause failure analysis to address recurring issues
Development of maintenance plans based on reliability-centered and criticality-based strategies
Techniques for optimizing system efficiency by aligning operations with manufacturer specifications and site conditions
Selection criteria for appropriate equipment based on fluid characteristics and system demands
By the end of this Pideya Learning Academy course, participants will be equipped with the insights to make informed decisions on equipment selection, maintenance intervals, and monitoring frameworks. They will be able to minimize unscheduled downtime, reduce energy waste, and extend asset life while improving the overall reliability and cost-effectiveness of rotating machinery systems.

Key Takeaways:

  • In-depth coverage of centrifugal, reciprocating, screw, gear, and diaphragm pump and compressor technologies
  • Detailed analysis of dynamic components including mechanical seals, couplings, and bearing systems
  • Application of vibration diagnostics, flow monitoring, and pressure trending for performance evaluation
  • Structured approach to root cause failure analysis to address recurring issues
  • Development of maintenance plans based on reliability-centered and criticality-based strategies
  • Techniques for optimizing system efficiency by aligning operations with manufacturer specifications and site conditions
  • Selection criteria for appropriate equipment based on fluid characteristics and system demands
  • In-depth coverage of centrifugal, reciprocating, screw, gear, and diaphragm pump and compressor technologies
  • Detailed analysis of dynamic components including mechanical seals, couplings, and bearing systems
  • Application of vibration diagnostics, flow monitoring, and pressure trending for performance evaluation
  • Structured approach to root cause failure analysis to address recurring issues
  • Development of maintenance plans based on reliability-centered and criticality-based strategies
  • Techniques for optimizing system efficiency by aligning operations with manufacturer specifications and site conditions
  • Selection criteria for appropriate equipment based on fluid characteristics and system demands

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Understand the types, functions, and operational principles of pumps and compressors
Apply best practices to operate equipment at peak efficiency levels
Monitor performance indicators such as reliability, availability, and efficiency
Select appropriate pumps and compressors based on system requirements
Develop maintenance strategies tailored to equipment lifecycle and failure patterns
Troubleshoot and diagnose system malfunctions using structured techniques
Reduce unscheduled downtime by implementing predictive monitoring tools
Conduct basic failure analysis to identify and prevent repetitive issues

Personal Benefits

Enhanced technical confidence in handling diverse pump and compressor systems
Greater understanding of energy-efficient equipment operation
Ability to contribute meaningfully to failure analysis and troubleshooting efforts
Advanced knowledge in performance assessment and condition monitoring
Career advancement opportunities through upgraded technical capabilities

Organisational Benefits

Improved equipment uptime and reduced breakdown frequency
Enhanced reliability of fluid transfer systems and rotating machinery
Reduction in maintenance costs through optimized failure prevention strategies
Streamlined equipment selection and improved procurement decision-making
Stronger alignment between operations, engineering, and maintenance teams

Who Should Attend

This course is ideal for:
Mechanical, Maintenance, and Reliability Engineers
Operations and Production Supervisors
Engineering Managers and Technical Leads
Maintenance Planners and Plant Technicians
Individuals transitioning into asset integrity and rotating equipment roles
Professionals involved in procurement, project applications, or maintenance strategy development

Course Outline

Module 1: Fundamentals of Industrial Compressors
Classification of compressors: displacement vs dynamic Overview of gas compression principles and gas law applications Thermodynamic behavior in compression systems Operational characteristics of different compressor designs
Module 2: Positive Displacement Compressors
Reciprocating compressor configurations and mechanisms Diaphragm compressors: structure and performance attributes Rotary screw compressor operation and capacity control Sliding vane and lobe-type compressors Liquid ring compressors: applications and limitations
Module 3: Dynamic Compressors and Flow Mechanisms
Centrifugal compressor stages and flow dynamics Axial flow compressors: design and operational principles Impacts of pressure and velocity changes in dynamic compressors Comparison of axial and radial flow characteristics
Module 4: Auxiliary Systems in Compressor Installations
Compressor unloading mechanisms and control strategies Air receiver functions and sizing criteria Role of intercoolers and aftercoolers in heat dissipation Inlet filtration and screen protection systems
Module 5: Operational Challenges in Compression Systems
Compressor surge phenomena and preventive methods Choking conditions in compressor stages Use of bleed valves, variable stator vanes, and inlet guide vanes
Module 6: Performance Evaluation and System Optimization
Application of Affinity Laws in centrifugal compressors Calculating air leakage volumes and cost implications Estimating power consumption in centrifugal units Methodology for selecting compressors based on system needs
Module 7: Compressed Air System Design and Calculations
Compressed air demand profiling Sizing of air receivers and related components Estimating receiver pump-up time System requirement analysis for air distribution networks
Module 8: Pumping System Fundamentals
Categories of pumps: dynamic vs displacement Centrifugal pump operation principles and hydrodynamic behavior Role of casings, diffusers, and radial thrust forces Hydrostatic pressure tests for performance validation
Module 9: Centrifugal Pump Components and Balancing Techniques
Impeller types and their effects on axial thrust Design considerations in multistage pump configurations Hydraulic balancing components: disks and drums Cavitation risk mitigation and NPSH analysis
Module 10: Engineering Pump Selection and Design
Evaluating system curves and fluid properties Operational modes and required margins Material selection for pumps and drivers Compliance with codes, standards, and environmental conditions
Module 11: Pump Specification and Procurement Strategy
Defining data sheet parameters and performance benchmarks Technical and commercial specification development Review of bidding processes and negotiation strategies Quality assurance documentation and compliance forms
Module 12: Bearing Technologies in Rotating Equipment
Rolling element bearings: ball vs roller types Load distribution and stress zones during operation Life expectancy based on statistical modeling Thrust bearing applications and load accommodation
Module 13: Advanced Lubrication and Oil Condition Monitoring
Techniques for representative oil sampling Overview of used oil analysis parameters Key tests: viscosity, water content, TAN, TBN, particle count Diagnostic techniques: emission spectrography, infrared analysis
Module 14: Mechanical Seal Systems and Integrity Management
Structural components of mechanical sealing systems Temperature regulation and leakage control in seals Lubrication strategies and material compatibility Recommended maintenance intervals for sealed units
Module 15: Predictive Maintenance and Condition Monitoring
Basics of predictive maintenance and system health indicators Instrumentation: velocity, acceleration, and displacement sensors Signal analysis in time and frequency domains Case-based examples of machinery diagnostics
Module 16: Vibration Analysis for Fault Detection
Identifying and interpreting vibration patterns Root causes: imbalance, shaft misalignment, mechanical looseness Detection of gear mesh faults, blade issues, and rotor eccentricity Diagnosing motor defects, torsional instability, and resonance

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