Pideya Learning Academy

Pipeline Operation and Maintenance Skills

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
04 Aug - 08 Aug 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
03 Nov - 07 Nov 2025 Live Online 5 Day 2750
15 Dec - 19 Dec 2025 Live Online 5 Day 2750
27 Jan - 31 Jan 2025 Live Online 5 Day 2750
17 Feb - 21 Feb 2025 Live Online 5 Day 2750
07 Apr - 11 Apr 2025 Live Online 5 Day 2750
23 Jun - 27 Jun 2025 Live Online 5 Day 2750

Course Overview

In today’s energy-driven global economy, pipeline systems remain the backbone of oil, gas, petrochemical, and energy distribution networks. As these networks expand and age, the need for advanced pipeline operation and maintenance skills becomes increasingly crucial. Poorly managed pipeline systems can lead to catastrophic consequences—impacting safety, profitability, environmental sustainability, and regulatory compliance. To address these growing concerns, Pideya Learning Academy introduces its comprehensive training on Pipeline Operation and Maintenance Skills, designed to build core competencies for professionals tasked with managing pipeline integrity, safety, and efficiency.
Recent data from the International Association of Oil & Gas Producers (IOGP) reveals that approximately 60% of global pipeline incidents are attributed to operational failures, including corrosion, third-party interference, and mechanical malfunctions. Similarly, the U.S. Pipeline and Hazardous Materials Safety Administration (PHMSA) reported over 11,000 pipeline incidents between 2002 and 2022, resulting in economic losses exceeding USD 10 billion. These statistics underscore the urgency for targeted training focused on pipeline operations and long-term asset reliability. With the energy industry facing mounting pressures from environmental regulations, digital transformation, and aging infrastructure, upskilling the workforce in pipeline operation and maintenance is no longer optional—it is strategic.
The Pipeline Operation and Maintenance Skills training by Pideya Learning Academy equips participants with a strong technical foundation in safe operations, preventive maintenance practices, condition monitoring, emergency preparedness, and regulatory alignment. The curriculum integrates global standards such as ASME B31.4, B31.8, API 570, and API 1160, helping professionals develop system-level thinking required to manage the lifecycle performance of pipeline networks across diverse terrains and environments.
Participants will gain essential knowledge of pipeline components, flow behavior, pressure regulation, surge mitigation, leak detection systems, and control room operations. The course places significant emphasis on inline inspection interpretation, non-destructive testing techniques (including UT, MFL, and guided wave inspection), and corrosion management strategies using data-driven maintenance frameworks. Additionally, real-world case studies illustrate operational anomalies, risk mitigation actions, and performance optimization plans adopted by industry leaders.
Integrated throughout the training are core topics such as emergency response planning, operational control procedures, SCADA and telemetry systems, and environmental protection techniques. Participants also explore data logging protocols, pigging operations, cathodic protection, and methods for identifying and isolating faults before they escalate into failures.
Among the key highlights embedded in the Pipeline Operation and Maintenance Skills training by Pideya Learning Academy are:
A structured review of key pipeline systems, flow regimes, and operational parameters
Comprehensive strategies for preventive and predictive maintenance
Step-by-step exposure to pipeline monitoring tools, including inline inspection and SCADA integration
Corrosion control methods, including coatings, inhibitors, and cathodic protection
Procedures for pipeline integrity assessment and emergency shutdown systems
Regulatory frameworks and international codes governing pipeline operations
Real-time troubleshooting, fault identification, and repair planning methodologies
Whether participants are managing daily operations, supervising maintenance teams, or leading asset integrity initiatives, this training provides the deep expertise required to ensure operational excellence and asset longevity. With a blend of technical content and strategic insight, Pideya Learning Academy empowers organizations to elevate their pipeline performance while reinforcing compliance, safety, and cost-effectiveness.

Key Takeaways:

  • A structured review of key pipeline systems, flow regimes, and operational parameters
  • Comprehensive strategies for preventive and predictive maintenance
  • Step-by-step exposure to pipeline monitoring tools, including inline inspection and SCADA integration
  • Corrosion control methods, including coatings, inhibitors, and cathodic protection
  • Procedures for pipeline integrity assessment and emergency shutdown systems
  • Regulatory frameworks and international codes governing pipeline operations
  • Real-time troubleshooting, fault identification, and repair planning methodologies
  • A structured review of key pipeline systems, flow regimes, and operational parameters
  • Comprehensive strategies for preventive and predictive maintenance
  • Step-by-step exposure to pipeline monitoring tools, including inline inspection and SCADA integration
  • Corrosion control methods, including coatings, inhibitors, and cathodic protection
  • Procedures for pipeline integrity assessment and emergency shutdown systems
  • Regulatory frameworks and international codes governing pipeline operations
  • Real-time troubleshooting, fault identification, and repair planning methodologies

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Understand the principles of pipeline and piping inspection, maintenance, and integrity management
Identify metallurgy, heat treatment processes, and API/ASTM material specifications
Analyze design pressure, failure margins, and establish appropriate system design parameters
Apply risk-based inspection and integrity strategies for assessing damage mechanisms
Evaluate corrosion types including wall thinning and cracking using API 579 criteria
Interpret third-party damages, assess dents and gouges, and analyze deformation
Examine transient flow conditions and vibration causes and assess acceptability
Perform thermal stress analysis including pipe layout, expansion, and flexibility checks
Improve inspection methods using leak testing and advanced NDT techniques
Organize inspection protocols using pigging tools and manage inspection results
Assess, plan, and execute repair techniques including overlay welding and patching
Manage inspection databases and ensure quality control across all integrity operations

Personal Benefits

Develop specialized knowledge in pipeline integrity evaluation
Build confidence in applying ASME/API standards and RBI frameworks
Gain skills in defect analysis, remaining life assessment, and repair planning
Stay current with emerging pipeline inspection technologies and practices
Improve strategic planning for maintenance and integrity programs

Organisational Benefits

Minimize unplanned downtime and operational disruptions
Ensure compliance with international codes and standards
Strengthen pipeline integrity management systems
Enhance decision-making based on condition assessment data
Reduce long-term maintenance costs through predictive strategies

Who Should Attend

Pipeline engineers and inspectors
Maintenance and operations professionals
QA/QC personnel and reliability engineers
Asset integrity and HSE managers
Engineers from refineries, gas plants, power stations, and EPC firms
Regulatory compliance officers and technical consultants

Course Outline

Module 1: Pipeline Assessment Tools and Integrity Fundamentals
Fundamentals of pipeline integrity management Overview of inline inspection (ILI) technologies Verification of ILI data accuracy Correlating inspection outcomes with field data Data validation and audit processes Interpretation of tolerance levels in inspection results GIS and GPS integration in pipeline assessment Review of pipeline assessment codes and standards: API 1163: Qualification of in-line inspection systems NACE SP0102: In-line inspection practices NACE TR35100: Guidelines for NDE pipeline inspection API 5T1: Imperfection assessment technology API 5L: Specification for steel line pipe ASME B31.4: Liquid pipeline systems design and operation 49 CFR Part 195.452: Integrity management requirements
Module 2: On-Site Inspection Planning and Execution
Field data collection protocols Site verification using geographic tools Trenching and excavation best practices Safety compliance and environmental safeguards Inspection team qualifications and responsibilities Pipe exposure and surface preparation methods Cleaning media and surface profile requirements Documentation and anomaly definition standards Photographic and reporting protocols Legal implications in reporting and documentation Field data correlation with digital ILI records Storage and management of inspection data
Module 3: Pipeline Defect Evaluation and Repair Techniques
Non-destructive evaluation (NDE) methods Visual and metallurgical inspection criteria Anomaly classification and repair decision-making Surface preparation for repair Protective coating and recoating strategies Overview of composite repair technologies: Reinforcement wraps and sleeves Armor plates and external clamping systems Use of steel sleeves (A & B types) Installation of bolt-on sleeves and overwraps Full-section pipe replacement procedures Buffing and surface conditioning methods Repair cost estimation and budgeting
Module 4: Rehabilitation Program Framework and Execution Strategy
Initial pipeline integrity evaluation Development of project scope and requirements Bid and tender documentation Vendor assessment and contract finalization Pipeline cleaning and inspection tool installation Geometry tool launch and tracking Risk analysis and AGM marker placement Preliminary ILI data review and acceptance Criteria formulation for excavation locations Advanced correlation and defect analysis Development of final inspection and rehabilitation reports Cost estimation, resource planning, and scheduling Implementation and commissioning of rehabilitation works
Module 5: Risk-Based Planning and Integrity Management
Introduction to risk assessment in pipeline operations Probability and consequence analysis Establishing risk matrices for pipeline segments Mitigation strategies for high-risk areas Lifecycle cost analysis of repair options Regulatory requirements for high-consequence areas Integration of risk into integrity management programs Maintenance prioritization using risk models
Module 6: Digital Tools and Data Analytics in Pipeline Integrity
Application of GIS mapping in pipeline monitoring Use of digital twins for pipeline assessment Data visualization dashboards for integrity metrics Predictive maintenance using AI and machine learning Cloud-based data storage and cybersecurity protocols Integration of inspection results into asset management systems
Module 7: Regulatory Compliance and Reporting Framework
Pipeline safety legislation overview International and regional compliance standards Reporting timelines and required documentation Incident tracking and root cause analysis Legal responsibilities of pipeline operators Best practices for audit readiness and inspection
Module 8: Emerging Trends and Future Technologies
Smart pipelines and sensor-based monitoring Use of drones and robotics in pipeline inspection Advances in NDE and material testing methods Self-healing coatings and nanotechnology applications Industry innovations in composite repair systems Sustainability and environmental considerations in pipeline design

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