Pideya Learning Academy

Smart Automation Frameworks in Process Control

Upcoming Schedules

  • Schedule

Date Venue Duration Fee (USD)
21 Jul - 25 Jul 2025 Live Online 5 Day 3250
15 Sep - 19 Sep 2025 Live Online 5 Day 3250
06 Oct - 10 Oct 2025 Live Online 5 Day 3250
24 Nov - 28 Nov 2025 Live Online 5 Day 3250
20 Jan - 24 Jan 2025 Live Online 5 Day 3250
10 Mar - 14 Mar 2025 Live Online 5 Day 3250
14 Apr - 18 Apr 2025 Live Online 5 Day 3250
19 May - 23 May 2025 Live Online 5 Day 3250

Course Overview

As global industries confront increasing demands for efficiency, sustainability, and agility, the evolution of process control systems has become a cornerstone of competitive advantage. The rise of Smart Automation Frameworks in Process Control is enabling organizations to transition from conventional control setups to intelligent, adaptive ecosystems that respond in real time, improve decision-making, and drive operational excellence. At the forefront of this transformation is Pideya Learning Academy, offering a comprehensive, forward-thinking training program that equips professionals with the critical competencies needed to architect, deploy, and maintain high-performance automation infrastructures.
The industrial automation sector is witnessing exponential growth as businesses recognize the value of intelligent control systems in complex environments. According to MarketsandMarkets, the global industrial automation market is expected to surge from USD 214.7 billion in 2023 to USD 395.1 billion by 2029, growing at a compound annual growth rate (CAGR) of 10.3%. This reflects a global movement toward smart factories and process agility. Furthermore, a McKinsey report notes that over 64% of industrial firms are actively investing in AI-powered control frameworks, underscoring the growing reliance on data-driven decision-making, predictive operations, and system resilience.
The Smart Automation Frameworks in Process Control training by Pideya Learning Academy is strategically developed for engineers, operations managers, and system integrators who seek to elevate their expertise in intelligent control. The course covers a full spectrum of technologies and methodologies shaping modern automation. Participants will explore the architectural foundation of distributed control systems (DCS), programmable logic controllers (PLCs), supervisory control layers, and the integration of AI, digital twins, and real-time analytics into process environments.
A core strength of this course lies in its multi-dimensional approach, addressing both the technological backbone and strategic applications of automation. Participants will learn how to build interoperable systems that respond dynamically to process variability, manage fault tolerance, and align with safety and efficiency benchmarks. The program also places strong emphasis on cybersecurity, recognizing the increasing threat vectors targeting industrial control networks. With expert instruction and industry-relevant content, attendees gain the insight needed to future-proof operations and support digital transformation agendas.
Key highlights woven throughout this course include:
In-depth guidance on the architecture, configuration, and deployment of smart automation layers across varied process control scenarios.
Understanding the integration of AI, machine learning, and digital twin models for enhanced process monitoring and adaptive control.
Exploration of model predictive control (MPC), feedback loops, and adaptive tuning techniques for optimized performance.
Insights into alarm rationalization, fault tolerance design, and continuity planning for high-availability systems.
Coverage of cybersecurity frameworks tailored to industrial automation, including network segmentation and threat detection.
Strategies for scalable system integration, modular expansion, and lifecycle management within automation infrastructures.
Access to cross-industry case studies that contextualize real-world performance, failures, and innovation outcomes.
This course by Pideya Learning Academy not only delivers technical depth but also strategic clarity, empowering participants to take leadership in smart control initiatives. Whether managing greenfield installations or upgrading legacy systems, professionals will acquire the vision and capability to drive transformative outcomes through automation.
By aligning with global trends and emerging technologies, this training ensures participants remain ahead of the curve. The program supports organizational imperatives such as operational continuity, energy efficiency, and compliance, while also enhancing individual career mobility in a rapidly evolving industrial landscape.
In a world where automation is no longer a differentiator but a necessity, the Smart Automation Frameworks in Process Control training acts as a critical enabler of excellence. Join Pideya Learning Academy to gain the confidence, knowledge, and foresight needed to lead in today’s intelligent industrial environments.

Key Takeaways:

  • In-depth guidance on the architecture, configuration, and deployment of smart automation layers across varied process control scenarios.
  • Understanding the integration of AI, machine learning, and digital twin models for enhanced process monitoring and adaptive control.
  • Exploration of model predictive control (MPC), feedback loops, and adaptive tuning techniques for optimized performance.
  • Insights into alarm rationalization, fault tolerance design, and continuity planning for high-availability systems.
  • Coverage of cybersecurity frameworks tailored to industrial automation, including network segmentation and threat detection.
  • Strategies for scalable system integration, modular expansion, and lifecycle management within automation infrastructures.
  • Access to cross-industry case studies that contextualize real-world performance, failures, and innovation outcomes.
  • In-depth guidance on the architecture, configuration, and deployment of smart automation layers across varied process control scenarios.
  • Understanding the integration of AI, machine learning, and digital twin models for enhanced process monitoring and adaptive control.
  • Exploration of model predictive control (MPC), feedback loops, and adaptive tuning techniques for optimized performance.
  • Insights into alarm rationalization, fault tolerance design, and continuity planning for high-availability systems.
  • Coverage of cybersecurity frameworks tailored to industrial automation, including network segmentation and threat detection.
  • Strategies for scalable system integration, modular expansion, and lifecycle management within automation infrastructures.
  • Access to cross-industry case studies that contextualize real-world performance, failures, and innovation outcomes.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Interpret and apply modern automation frameworks within process control ecosystems.
Design scalable and interoperable control architectures for complex industrial operations.
Evaluate automation performance using process KPIs and diagnostic analytics.
Integrate smart components including PLCs, DCS, HMI, and advanced supervisory systems.
Leverage AI/ML models to enhance loop control, event prediction, and process stability.
Implement cybersecurity protocols and resilience strategies in control networks.
Develop system documentation, simulation models, and functional design specifications.

Personal Benefits

Deepened knowledge of advanced control and smart automation technologies
Strengthened ability to design, troubleshoot, and optimize automated frameworks
Broader perspective on AI-enabled process optimization and control modeling
Improved readiness for roles in automation engineering, control systems, and operations
Recognized certification from Pideya Learning Academy to support career progression
Skills to lead cross-functional automation projects in dynamic environments

Organisational Benefits

Improved asset utilization and process uptime through intelligent automation planning
Enhanced compliance with safety and operational standards using structured frameworks
Reduced engineering effort via modular, scalable, and adaptive control system design
Streamlined data integration, real-time diagnostics, and predictive analytics for decision-making
Increased resilience against cybersecurity threats in industrial control systems
Lower operational costs and energy usage by optimizing control strategies and process logic

Who Should Attend

Automation Engineers
Process Control Technicians
Plant Operations Managers
Control Systems Integrators
Instrumentation Engineers
Industrial IT Professionals
SCADA/DCS/PLC Specialists
Digital Transformation Leads in Process Industries
Course

Course Outline

Module 1: Introduction to Smart Automation Frameworks
Evolution of process control systems Key drivers for automation in process industries Smart manufacturing concepts Overview of ISA-95 and ISA-88 standards Components of a smart automation ecosystem Role of IT-OT convergence Industry 4.0 and process automation alignment
Module 2: Architectures of Automation Control Systems
Hierarchical control architecture Distributed control systems (DCS) PLC and PAC architectures Remote I/O and fieldbus topology Supervisory control systems Human Machine Interfaces (HMI) design Redundancy and failover planning
Module 3: AI and Machine Learning in Process Control
Machine learning in process parameter tuning Predictive maintenance and anomaly detection Reinforcement learning in control optimization Pattern recognition for process behavior Integration of ML models in control loops Data preprocessing for ML algorithms Deployment of AI agents in supervisory systems
Module 4: Model Predictive Control (MPC) and Advanced Loop Strategies
Principles of MPC and control horizon Process modeling and linearization Constraint handling in MPC Cascade and feedforward control techniques Adaptive control and fuzzy logic applications Auto-tuning and loop performance evaluation Tools for control loop simulation
Module 5: Data Management and Edge Analytics
Real-time data acquisition and filtering Data normalization and storage Edge computing vs. cloud control Time-series analysis for process data Integrating historian databases Sensor fusion techniques Streaming analytics in control environments
Module 6: Cybersecurity in Automation Systems
Threat landscape in industrial automation Role of ISA/IEC 62443 in control security Network segmentation and secure communications Secure device configuration and firmware management Role-based access and system hardening Threat detection and mitigation strategies Industrial firewall and intrusion monitoring
Module 7: Alarm and Event Management
Alarm management lifecycle ISA-18.2 compliance for alarm rationalization Techniques for alarm suppression and prioritization Event logging and incident tracking Operator response modeling KPIs for alarm system performance Alarm flooding and system overload prevention
Module 8: Simulation and Digital Twins in Automation
Digital twin architecture and types Process emulation models Scenario-based predictive modeling Integration with control logic and MES Runtime synchronization with live data Visual analytics and system dashboards Use cases in energy, chemicals, and utilities
Module 9: Communication Protocols and Interoperability
Industrial Ethernet and Modbus TCP/IP OPC-UA and message queuing (MQTT) Device interoperability and driver configuration Real-time deterministic communication Wireless technologies in process control Network health monitoring Troubleshooting communication failures
Module 10: Automation Lifecycle and Project Deployment
Framework planning and scope definition Functional design and documentation practices System integration lifecycle Factory and site acceptance testing Training and change management Performance benchmarking and feedback loops Continuous improvement and framework evolution

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