Pideya Learning Academy

Safety and Integrity Management for Tank Farms and Terminals

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
22 Sep - 26 Sep 2025 Live Online 5 Day 2750
17 Nov - 21 Nov 2025 Live Online 5 Day 2750
08 Dec - 12 Dec 2025 Live Online 5 Day 2750
13 Jan - 17 Jan 2025 Live Online 5 Day 2750
31 Mar - 04 Apr 2025 Live Online 5 Day 2750
28 Apr - 02 May 2025 Live Online 5 Day 2750
19 May - 23 May 2025 Live Online 5 Day 2750

Course Overview

In today’s dynamic energy landscape, the safety and integrity of tank farms and oil terminals are central to the operational continuity and financial sustainability of upstream and downstream operations. With intensifying global demand, volatile crude oil prices, and increasingly rigorous environmental and safety regulations, the management of tank farms has evolved into a complex function requiring a high degree of technical competency, regulatory alignment, and strategic foresight. The Safety and Integrity Management for Tank Farms and Terminals course, offered by Pideya Learning Academy, is meticulously crafted to address these pressing needs and equip industry professionals with critical capabilities to enhance operational reliability and reduce safety and environmental risks.
As reported by the International Energy Agency (IEA), global oil consumption surpassed 100.5 million barrels per day in 2023 and is forecasted to maintain its upward trend into the next decade, driven by industrial growth and mobility expansion in emerging economies. In parallel, there has been a significant uptick in regulatory scrutiny from bodies such as the Occupational Safety and Health Administration (OSHA), the Environmental Protection Agency (EPA), and adherence requirements to international standards like API 650, API 653, API 2610, and NFPA 30. Consequently, operators managing aboveground storage tanks (ASTs), marine terminals, and inland depots must implement robust systems for equipment integrity, leak detection, incident response, and emission control to avoid costly non-compliance and ensure sustainable operations.
This comprehensive training by Pideya Learning Academy integrates global best practices, engineering insights, and risk mitigation strategies into one structured program. Participants will be guided through a systematic journey across key focus areas including asset integrity management, hazard identification, operational risk assessments, and tank calibration methods. The course also emphasizes proactive maintenance strategies, safety instrumented systems (SIS), and fire prevention design philosophies.
Participants will explore in detail the engineering design and inspection protocols under relevant API and ISO standards, with particular attention to corrosion management, failure mode analysis, and emergency response planning. Additional modules focus on implementing Safety Integrity Levels (SIL), pressure relief systems, atmospheric venting, and containment strategies for flammable and hazardous materials. Through an analytical lens, the training delves into incident investigation processes and environmental compliance mechanisms tailored for tank farm and terminal contexts.
Throughout the course, attendees will benefit from:
A deep dive into internationally recognized safety and integrity standards for tank farms and oil terminals
Insight into advanced leak detection technologies, overfill protection systems, and emission control frameworks
Techniques for developing and implementing safety management systems (SMS) aligned with global compliance mandates
Emergency preparedness planning, including tiered response strategies and integration of Seveso III and OSHA PSM principles
Reliability-centered maintenance (RCM) approaches to minimize downtime and extend equipment life cycles
Strategies for corrosion monitoring, tank bottom inspection, and shell wall thickness assessment using non-intrusive methods
Exposure to real-life industry case studies illustrating best practices and common operational pitfalls
By attending this training, professionals will significantly enhance their ability to lead safe, compliant, and cost-effective operations in tank farm and terminal environments. The training fosters a culture of prevention and resilience, where participants are empowered to move beyond compliance and proactively champion operational excellence.
Whether managing a coastal crude receiving terminal, a refinery tank farm, or a strategic petroleum reserve facility, this course will enable participants to sharpen their technical understanding, strengthen internal processes, and implement fail-safe systems that ensure long-term integrity and safety in operations.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Interpret and apply key international standards for terminal and tank operations
Manage and optimize crude oil and refined product storage systems
Utilize advanced gauging and metering systems for custody transfers
Develop and implement terminal scheduling and planning protocols
Execute product blending and tank mixing operations effectively
Conduct emission and dispersion calculations using simulation tools
Establish robust oil spill response and emergency plans
Integrate quality control and assurance systems within terminal operations
Navigate the complexities of pipeline pigging, cleaning, and maintenance
Align terminal safety procedures with operational objectives

Personal Benefits

Participants in this training will gain:
Comprehensive knowledge of tank farm operations and terminal management
Technical proficiency in gauging, metering, blending, and transfer systems
Confidence in handling oil spill scenarios and safety planning
Exposure to global best practices and benchmark strategies
Career advancement opportunities through enhanced technical skillsets

Organisational Benefits

By enrolling teams in this training, organizations will:
Enhance compliance with global tank farm standards and inspection protocols
Improve operational performance and inventory accuracy
Reduce environmental and financial risks associated with product transfers
Strengthen emergency preparedness and contingency strategies
Foster cross-functional collaboration and system-wide efficiency in terminal operations

Who Should Attend

This course is suitable for professionals involved in the operation, maintenance, and management of oil and gas terminals, including:
Marine Terminal Managers, Superintendents, and Supervisors
Storage Facility Engineers and Operators
Refinery and Processing Plant Personnel
Project Managers and Facility Coordinators
Mechanical, Process, Electrical, and Instrumentation Engineers
HSE and Environmental Compliance Officers
Transfer and Custody Supervisors
Cargo Controllers and Tank Farm Technicians

Course Outline

Module 1: Fundamentals of Energy Storage and Terminal Operations
Global energy production and consumption trends Terminal planning and logistics coordination Overview of tank farm operations and infrastructure Characteristics of petroleum-based products Material compatibility and selection of storage tanks Hazard classification of hydrocarbons and derivatives Impact of product properties on storage and safety decisions
Module 2: Fire Safety and Hazard Mitigation in Storage Terminals
Fire hazard analysis in hydrocarbon storage Identification and control of ignition sources Electrostatic discharge risks and NFPA 77 guidance Flame detection and alarm systems Fire suppression technologies and systems Risk mitigation and response strategy planning Hazardous area zoning and classification
Module 3: Design, Construction and Compliance of Storage Tanks
Classification of storage tanks and containment systems Engineering design principles and tank farm zoning Application of API 650, API 620, and API 2610 standards Storage solutions for crude oil, refined fuels, and petrochemicals Storage configurations for LNG, LPG, and CNG systems Foundation design and soil-structure interaction Pressure-relieving and venting devices
Module 4: Tank Roof Systems and Internal Fittings
Fixed and floating roof design and applications Dome, cone, and geodesic roof structures Internal vs. external floating roofs Mechanical seals, pontoons, and rim space controls Fixed vs. floating suction systems Roof drain systems and vapor control devices
Module 5: Emission Control and Loss Management
VOC emission estimation from storage tanks Application of EPA Tanks 4.0.9d for loss calculations Fugitive emissions monitoring and reporting Vapor balancing and recovery systems Flash loss and breathing loss estimations Product shrinkage, slop management, and recovery
Module 6: Layout and Infrastructure of Storage Facilities
Terminal design and bund wall configuration Secondary containment requirements and sizing Drainage systems and stormwater management Integration of process water treatment units Road and rail tanker loading infrastructure Control room and SCADA integration in terminals
Module 7: Marine and Pipeline Transfer Operations
Ship-to-shore interface and terminal berthing procedures Marine loading arms and quick-connect systems Vessel loading/unloading sequencing and safety Bill of Lading generation and reconciliation Custody transfer and mass balance principles Pipeline transfer, pigging, and monitoring systems
Module 8: Measurement, Metering, and Calibration
Tank gauging systems (servo, radar, hydrostatic) Flowmeter technologies and meter proving methods ISO 17025 standards for laboratory sampling Stock loss evaluation and reconciliation Calibration and recalibration of storage vessels Instrument loop checks and verification routines
Module 9: Product Integrity and Terminal Operations Control
Inter-tank product transfers and blending operations Managing comingled stocks and unpumpables Changing tank service: flushing and isolation Interface detection and product changeovers Overfill prevention systems and emergency shutdowns Independent level alarms and remote monitoring systems
Module 10: Quality Assurance and Laboratory Protocols
Product sampling techniques and chain of custody Quality specifications for crude and refined products Product contamination identification and control Standard test methods and analytical parameters Batch certification and COA preparation Failure analysis of off-spec products
Module 11: Tank Cleaning and Confined Space Safety
Tank decommissioning and cleaning procedures Gas freeing and ventilation techniques Permit-to-work systems and confined space entry Sludge handling, degassing, and waste disposal Entry gas monitoring and oxygen level assessment Safety monitoring and rescue readiness
Module 12: Inspection and Preventive Maintenance
API 653 standards for tank inspection Visual, ultrasonic, and radiographic inspection techniques Evaluation of corrosion and metal loss Shell settlement and roof tilt assessments Structural integrity evaluation and fitness-for-service Tank repair, recoating, and maintenance scheduling
Module 13: Environmental Compliance and Global Regulatory Frameworks
Overview of Seveso III Directive requirements Release reporting obligations under ISGOTT Environmental impact assessments and risk evaluation Spill containment, detection, and recovery techniques Incident reporting, root cause analysis, and documentation Best practices in global terminal regulatory compliance

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