Pideya Learning Academy

Rotating Equipment Troubleshooting Expertise

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
13 Jan - 17 Jan 2025 Live Online 5 Day 2750
31 Mar - 04 Apr 2025 Live Online 5 Day 2750
28 Apr - 02 May 2025 Live Online 5 Day 2750
23 Jun - 27 Jun 2025 Live Online 5 Day 2750
18 Aug - 22 Aug 2025 Live Online 5 Day 2750
08 Sep - 12 Sep 2025 Live Online 5 Day 2750
27 Oct - 31 Oct 2025 Live Online 5 Day 2750
08 Dec - 12 Dec 2025 Live Online 5 Day 2750

Course Overview

The Rotating Equipment Troubleshooting Expertise program by Pideya Learning Academy is meticulously designed to provide participants with advanced knowledge and strategies for maintaining, troubleshooting, and optimizing gas turbine-driven equipment and associated systems. These machines are the backbone of various industries, including energy production, manufacturing, and HVAC systems, and their seamless operation is critical for industrial efficiency, safety, and profitability.
Statistics reveal that unplanned downtime costs industrial manufacturers an estimated $50 billion annually (Source: Deloitte), with equipment failure being a primary contributor. Effective maintenance and troubleshooting strategies can significantly mitigate these losses, reducing downtime by up to 30% and lowering maintenance expenses by nearly 25% (Source: McKinsey & Company). This program equips participants with the expertise to address these challenges, ensuring enhanced performance, reliability, and operational longevity of rotating equipment.
The Rotating Equipment Troubleshooting Expertise course focuses on understanding the failure mechanisms and maintenance needs of critical components such as gas turbines, compressors, pumps, and HVAC systems. Participants will develop a strong foundation in diagnostic and optimization techniques, enabling them to reduce operational risks and ensure system efficiency. The training emphasizes advanced tools like vibration analysis, oil analysis, and continuous condition monitoring, which are essential for early fault detection and efficient troubleshooting.
Key highlights of this training include:
Comprehensive Root Cause Analysis (RCA): Learn to identify and address the underlying causes of equipment failure, minimizing recurrence and enhancing reliability.
Failure Mode and Effects Analysis (FMEA): Gain insights into failure patterns of gas turbines and rotating equipment to proactively address potential issues.
Advanced Diagnostic Techniques: Explore cutting-edge methods such as vibration analysis and oil analysis to monitor and maintain system health.
Component-Specific Maintenance Strategies: Delve into the inspection, maintenance, and repair of critical parts, including blades, nozzles, bearings, and buckets.
Predictive Maintenance Applications: Understand how predictive techniques help optimize maintenance schedules and reduce unexpected breakdowns.
HVAC Regulation Systems: Learn the fundamentals of pressurization, fault diagnostics, and system optimization for industrial HVAC systems.
Energy Efficiency and Optimization: Acquire strategies to enhance energy utilization, reduce wastage, and boost operational efficiency across systems.
The course content is structured to address the unique challenges encountered by maintenance engineers, reliability specialists, and operations managers. By participating in this program, individuals will be empowered to make informed decisions that improve system performance, extend equipment lifespan, and maximize return on investment.
This Pideya Learning Academy course aligns with the latest industry standards and trends, providing participants with up-to-date methodologies for maintaining and troubleshooting rotating equipment. It offers a robust blend of theoretical knowledge and actionable strategies, ensuring that participants leave with a strong command of best practices in equipment maintenance and troubleshooting.
With industries increasingly relying on the seamless performance of gas turbine-driven systems, attending the Rotating Equipment Troubleshooting Expertise training is not just an opportunity for professional growth but a necessity to stay competitive in today’s demanding operational landscape.

Key Takeaways:

  • Comprehensive Root Cause Analysis (RCA): Learn to identify and address the underlying causes of equipment failure, minimizing recurrence and enhancing reliability.
  • Failure Mode and Effects Analysis (FMEA): Gain insights into failure patterns of gas turbines and rotating equipment to proactively address potential issues.
  • Advanced Diagnostic Techniques: Explore cutting-edge methods such as vibration analysis and oil analysis to monitor and maintain system health.
  • Component-Specific Maintenance Strategies: Delve into the inspection, maintenance, and repair of critical parts, including blades, nozzles, bearings, and buckets.
  • Predictive Maintenance Applications: Understand how predictive techniques help optimize maintenance schedules and reduce unexpected breakdowns.
  • HVAC Regulation Systems: Learn the fundamentals of pressurization, fault diagnostics, and system optimization for industrial HVAC systems.
  • Energy Efficiency and Optimization: Acquire strategies to enhance energy utilization, reduce wastage, and boost operational efficiency across systems.
  • Comprehensive Root Cause Analysis (RCA): Learn to identify and address the underlying causes of equipment failure, minimizing recurrence and enhancing reliability.
  • Failure Mode and Effects Analysis (FMEA): Gain insights into failure patterns of gas turbines and rotating equipment to proactively address potential issues.
  • Advanced Diagnostic Techniques: Explore cutting-edge methods such as vibration analysis and oil analysis to monitor and maintain system health.
  • Component-Specific Maintenance Strategies: Delve into the inspection, maintenance, and repair of critical parts, including blades, nozzles, bearings, and buckets.
  • Predictive Maintenance Applications: Understand how predictive techniques help optimize maintenance schedules and reduce unexpected breakdowns.
  • HVAC Regulation Systems: Learn the fundamentals of pressurization, fault diagnostics, and system optimization for industrial HVAC systems.
  • Energy Efficiency and Optimization: Acquire strategies to enhance energy utilization, reduce wastage, and boost operational efficiency across systems.

Course Objectives

After completing this Pideya Learning Academy training, participants will learn to:
Understand the principles of operation and maintenance for rotating equipment, including pumps, compressors, and gas turbines.
Identify and analyze common failure mechanisms in gas turbines and associated systems.
Recognize the importance of seals and bearings in maintaining equipment reliability and availability.
Utilize advanced predictive and preventive maintenance techniques, including vibration and oil analysis.
Diagnose faults and implement effective troubleshooting strategies for rotating equipment.
Organize and execute comprehensive maintenance plans to maximize equipment performance.
Explain the functions of HVAC system components, such as air handling units, compressors, and dampers.
Adjust system settings for optimal pressurization and temperature control.
Implement effective strategies for continuous maintenance and monitoring to reduce downtime.

Personal Benefits

Participants of this course will gain:
In-depth knowledge of gas turbine systems and associated equipment.
Enhanced skills in diagnosing and resolving equipment failures.
The ability to implement maintenance strategies that optimize system performance.
Increased confidence in managing and troubleshooting complex industrial equipment.
Career advancement opportunities through specialized knowledge and skills.

Organisational Benefits

Who Should Attend

This course is designed for:
Supervisors, team leaders, and managers in maintenance, engineering, and production roles.
Maintenance engineers and technicians involved in gas turbine and rotating equipment operations.
Professionals seeking to update their knowledge on predictive maintenance technologies.
Individuals responsible for implementing maintenance and failure analysis techniques.
Operations personnel aiming to enhance system reliability and efficiency in their organizations.
This course is ideal for anyone committed to advancing their expertise in maintaining critical industrial systems effectively and efficiently.

Course Outline

Module 1: Principles of Fluid Machinery
Fundamentals of Rotor Dynamic Systems Positive Displacement Machines and Their Applications Effects of Cavitation on Performance and Reliability Compressibility and Its Role in System Design Viscosity Variations in Pump and Compressor Operations Humidity Impact on Machinery Functionality Losses in Fluid Systems and Energy Efficiency Interaction Between Machines and Fluid Systems
Module 2: Design and Operational Aspects of Pumps and Compressors
Basic Design Principles of Pumps and Compressors Shaft Dynamics and Load Management Bearing Systems for Enhanced Performance Advanced Seal Systems for Leak Prevention Regulation Mechanisms in Fluid Machinery Criteria for Selecting Pumps and Compressors Application-Specific Pump and Compressor Selection
Module 3: Fundamentals of Failure Analysis
Machine Failure Diagnostics Wear Mechanisms and Tribology in Maintenance Fatigue Mechanisms and Lifecycle Analysis Failure Modes in Bearings: Plain, Tilt-Pad, and Anti-Friction Seal Failures: Causes and Mitigation
Module 4: Advanced Techniques for Failure Avoidance
Systematic Failure Identification Methods Failure Mode and Effects Analysis (FMEA) Failure Mode, Effects, and Criticality Analysis (FMECA) Statistical Failure Data Analysis Reliability-Centered Maintenance (RCM) Troubleshooting Strategies in Mechanical Systems
Module 5: Maintenance Strategy Development
Evolution of Planned Maintenance Practices Overview of Maintenance Strategies: Predictive, Preventive, and Reactive Technologies Supporting Planned Maintenance Introduction to Computerized Maintenance Management Systems (CMMS) Potential Failure Analysis for Proactive Maintenance Technology Selection Criteria for Preventing Failures
Module 6: Vibration Monitoring in Predictive Maintenance
Fundamentals of Vibration Analysis Frequency Domain Analysis and FFT Applications Types of Vibration Transducers and Their Uses Common Failure Mechanisms Detected by Vibration Standards and Alarm Levels in Vibration Monitoring Diagnostic Techniques: Amplitude Demodulation, Enveloping, HFD
Module 7: Advanced Predictive Maintenance Techniques
Resonance Identification and Mitigation Infrared Thermography for Condition Monitoring Thermographic Techniques and Applications Passive and Active Ultrasonics in Maintenance Oil Analysis and Tribology for Wear Monitoring
Module 8: Integration of Predictive and Planned Maintenance
Framework for Managing Maintenance Programs Performance and Efficiency Monitoring Techniques Optimizing Planned Maintenance Efforts Cost-Benefit Analysis in Maintenance Programs Reporting and Documentation Techniques Incorporating Predictive Maintenance Insights into Plans
Module 9: Cost and Risk Management in Maintenance
Maintenance Cost Analysis and Optimization Risk-Based Maintenance Strategies Critical Asset Management for Enhanced Reliability Risk Assessment Tools and Techniques
Module 10: Emerging Technologies in Maintenance
IoT Applications in Machinery Monitoring AI and Machine Learning in Predictive Maintenance Digital Twin Technology for Asset Management Remote Monitoring and Diagnostics Systems

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