Pideya Learning Academy

Rotating Equipment Diagnostics and Operational Skills

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
20 Jan - 24 Jan 2025 Live Online 5 Day 2750
31 Mar - 04 Apr 2025 Live Online 5 Day 2750
14 Apr - 18 Apr 2025 Live Online 5 Day 2750
30 Jun - 04 Jul 2025 Live Online 5 Day 2750
21 Jul - 25 Jul 2025 Live Online 5 Day 2750
29 Sep - 03 Oct 2025 Live Online 5 Day 2750
10 Nov - 14 Nov 2025 Live Online 5 Day 2750
24 Nov - 28 Nov 2025 Live Online 5 Day 2750

Course Overview

In today’s high-performance industrial landscape, the efficiency and reliability of rotating equipment and pressure systems are paramount to maintaining operational continuity and preventing costly disruptions. Industries such as oil and gas, petrochemicals, and power generation heavily rely on a range of mechanical assets—rotating machinery, pressure vessels, storage tanks, and piping networks—that form the backbone of production infrastructure. These assets, though robust, are susceptible to degradation mechanisms such as fatigue, corrosion, thermal cycling, and vibration-induced stress over time. Failures in these systems can not only halt production but can also pose significant environmental and safety risks, making their effective design, diagnostics, and operation a critical area of focus for engineers and maintenance professionals.
Pideya Learning Academy introduces the Rotating Equipment Diagnostics and Operational Skills training program to address this growing need for advanced, yet accessible technical education. This course is structured to deliver deep insights into the functionality, failure modes, and lifecycle management of rotating and static mechanical equipment, ensuring participants are well-equipped to manage assets within increasingly complex process environments. The training offers comprehensive coverage of design standards, diagnostic techniques, material selection, and integrated system planning—empowering attendees to optimize reliability while reducing operational risks.
According to the International Association of Oil & Gas Producers (IOGP), nearly 25% of unplanned shutdowns in upstream oil operations are linked to rotating machinery and pressure system failures. Similarly, data from the American Petroleum Institute (API) reveals that pressure equipment failures are a leading contributor to process safety incidents, underscoring the urgent demand for improved maintenance strategies and technical training. As industries worldwide grapple with rising operational costs and tighter safety regulations, upskilling technical teams in rotating equipment diagnostics and performance optimization is no longer optional—it is a strategic imperative.
This Pideya Learning Academy course is built to align with globally recognized codes and standards such as API, ASME, and ISO. Through a curriculum that blends real-world engineering experience with structured learning, the training enhances participants’ understanding of system design criteria, failure prevention strategies, and condition monitoring technologies. Key areas such as stress analysis, dynamic behavior of rotating systems, pressure boundary design, and predictive maintenance protocols are covered with a high level of technical rigor and relevance.
As part of this intensive and industry-focused training, participants will explore:
Working principles and diagnostics of compressors, turbines, pumps, and related rotating machinery
Advanced failure mode analysis techniques including imbalance, misalignment, and vibration fatigue
Structural design optimization and material compatibility for pressure vessels and storage tanks
Global compliance standards (API, ASME, ISO) for rotating and static equipment applications
Condition monitoring methods such as thermography, ultrasonic testing, and vibration analysis
Asset lifecycle strategies with a focus on performance optimization and maintenance planning
Evaluation techniques for vendor specifications, component selection, and system integration
By participating in the Rotating Equipment Diagnostics and Operational Skills course, professionals gain the knowledge and confidence to implement smarter maintenance frameworks, enhance operational safety, and contribute to cost-effective asset utilization. The training also fosters cross-disciplinary understanding, allowing participants to bridge the gap between engineering design and operational realities in demanding industrial environments. With a focus on real-world application and strategic equipment management, Pideya Learning Academy continues to deliver industry-relevant training that supports technical excellence and long-term operational success.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Interpret and apply key industry standards related to process equipment and piping systems
Understand the operational principles and engineering design of rotating machinery
Analyze the construction, layout, and failure modes of pressure vessels and storage tanks
Integrate rotating and static components into complete, functional process systems
Evaluate piping layout, flexibility, and support design based on system performance needs
Implement effective equipment management and lifecycle strategies
Navigate codes, standards, and recommended practices for process safety and reliability

Personal Benefits

Broader technical understanding of rotating and static process equipment
Confidence in applying industry codes and best practices
Ability to contribute effectively to multidisciplinary project teams
Enhanced career prospects through upskilled engineering capabilities
Increased awareness of system-level performance and failure prevention

Organisational Benefits

Strengthened plant safety and equipment reliability through informed engineering practices
Reduced downtime and maintenance costs with better asset management planning
Improved compliance with international standards and audit readiness
Enhanced workforce technical competence in pressure equipment and rotating systems
Optimized procurement and equipment specification processes

Who Should Attend

This course is ideal for professionals involved in the design, operation, or maintenance of mechanical systems within oil, gas, and petrochemical facilities, including:
Mechanical Engineers
Maintenance Engineers
Process and Operations Engineers
Project Engineers
Engineering Supervisors
Technical Managers and Team Leaders

Course Outline

Module 1: Fundamentals of Rotating Machinery
Overview of rotary equipment in process industries Classification of pumps and compressors Principles of positive displacement mechanisms Dynamics of centrifugal pump operations Interpreting pump performance curves Understanding compressor maps Reading and analyzing system curves Aligning performance with process parameters Integration of rotating machinery in process systems Guidelines for equipment selection and specification
Module 2: Static Equipment and Pressurized Systems
Overview of fixed plant components Industrial piping systems and layouts Compliance with ASME B31 piping codes Pressure vessel standards under ASME BPVC Section VIII Design and function of pressure relief mechanisms Construction features of atmospheric storage tanks Application of API 650 for tank design Fabrication methodologies and tank assembly Vendor and contractor coordination Project planning and construction sequencing
Module 3: Engineering Materials and Welding Practices
Classification of engineering materials Physical and mechanical material properties Interpreting material specification sheets Material testing methods and standards Welding techniques for industrial applications Welding procedure specifications (WPS) Welder qualification and approval process Quality assurance in welding operations Visual and surface inspection techniques (VT, PT, ET) Volumetric and subsurface inspections (RT, UT)
Module 4: Inspection, Testing & Non-Destructive Examination
Hydrostatic and pneumatic pressure testing Pre-commissioning inspection checklists Planning inspection and testing protocols Risk-based inspection strategies Test reporting and documentation Acceptance criteria and defect categorization In-service inspection planning Role of third-party inspections
Module 5: Integrated Process System Design
Introduction to process design methodologies Developing Process Flow Diagrams (PFDs) Process and Instrumentation Diagram (P&ID) development Design requirements under DEP guidelines Utility and process interface integration HAZOP and operability review considerations Maintenance and operability review (MOR) Energy and material balance in system design Process optimization and equipment reliability
Module 6: Commissioning and Operational Readiness
Preparatory inspections before startup Commissioning protocol development Plant startup and shutdown strategy Asset handover and documentation procedures Reliability-centered commissioning Operator training and familiarization Troubleshooting common startup issues
Module 7: Engineering Specifications and Procurement Standards
Crafting technical and material specifications Interpreting regulatory and organizational standards Performance-based specification development Vendor data requirement list (VDRL) preparation Alignment of procurement with project milestones Ensuring traceability and material compliance Cross-functional collaboration in specification review
Module 8: Project Controls and Mechanical Engineering KPIs
Introduction to performance indicators Setting measurable project milestones Defining KPIs for mechanical engineers Monitoring progress using control charts Benchmarking industry standards Data-driven decision-making in project execution Continuous improvement through metric analysis
Module 9: Asset Management and Lifecycle Planning
Equipment lifecycle cost analysis Maintenance strategies: predictive vs. preventive Spare parts management and inventory planning Reliability, availability, and maintainability (RAM) metrics Equipment performance tracking and analytics Integration with Computerized Maintenance Management Systems (CMMS)
Module 10: Engineering Documentation and Standards Compliance
Project documentation and revision control Engineering change request (ECR) protocols Managing technical deliverables and drawings ISO and international compliance standards Interface management across disciplines Standard operating procedures (SOPs) and manuals

Have Any Question?

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