Pideya Learning Academy

Rotating and Static Equipment Design for Pumps and Compressors

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
18 Aug - 22 Aug 2025 Live Online 5 Day 2750
01 Sep - 05 Sep 2025 Live Online 5 Day 2750
13 Oct - 17 Oct 2025 Live Online 5 Day 2750
08 Dec - 12 Dec 2025 Live Online 5 Day 2750
20 Jan - 24 Jan 2025 Live Online 5 Day 2750
17 Feb - 21 Feb 2025 Live Online 5 Day 2750
05 May - 09 May 2025 Live Online 5 Day 2750
02 Jun - 06 Jun 2025 Live Online 5 Day 2750

Course Overview

In today’s industrial environments—where efficiency, equipment reliability, and process integrity are central to competitiveness—the role of properly designed and maintained pumps and compressors cannot be overstated. Pideya Learning Academy introduces the “Rotating and Static Equipment Design for Pumps and Compressors” training program, an expertly crafted course designed to help engineering and maintenance professionals elevate their knowledge of mechanical design, system integration, and failure prevention techniques across diverse applications.
Whether in the oil and gas sector, petrochemicals, power generation, water treatment, or manufacturing, pumps and compressors play a pivotal role in process continuity and system stability. As per industry insights from Allied Market Research, the global industrial pumps market is anticipated to reach USD 88.4 billion by 2030, driven by demand for sustainable and energy-efficient systems. Likewise, the industrial compressors market is projected to grow beyond USD 45 billion by 2032, indicating a rising need for well-trained professionals capable of designing and maintaining these high-value assets with long-term performance in mind.
This advanced course by Pideya Learning Academy provides a detailed and structured understanding of rotating and static equipment used in pumping and compression systems. Participants will explore critical aspects such as mechanical design, component configuration, energy loss mitigation, and equipment behavior under varying operating conditions. Emphasis is placed on integrating diagnostics into the design process, promoting reliability-centered thinking from the ground up.
To enhance comprehension and real-world application, the training incorporates global case studies, diagnostic strategies, and proven design methodologies to optimize asset performance. Participants will explore the design impact of system misalignments, vibration, heat generation, fluid characteristics, and material compatibility across the entire equipment lifecycle.
Key highlights of the training include:
Detailed review of pump and compressor components including shafts, seals, bearings, impellers, and rotors
Design strategies to enhance vibration control, flow efficiency, and thermal performance
Evaluation of static equipment design including casings, flanges, mounting, and piping interfaces
Integration of diagnostics such as vibration analysis and thermal monitoring into design thinking
Analysis of lubrication systems and wear mechanisms across different load and speed conditions
Application of reliability-centered maintenance principles during design evaluation
Real-world case studies showcasing design flaws, failure modes, and optimization techniques
Throughout the course, participants will engage with structured content that balances engineering theory with applied system insights. Instead of focusing purely on component-level specifications, the program emphasizes system-wide thinking—ensuring that each design decision considers load distribution, failure risks, energy consumption, and total cost of ownership.
By the end of the course, delegates will have developed the capacity to interpret design specifications in the context of operational performance, troubleshoot complex failures, and suggest meaningful modifications that improve both equipment longevity and energy efficiency. This knowledge will empower professionals to reduce downtime, increase plant reliability, and contribute to broader sustainability and cost-control goals within their organizations.

Key Takeaways:

  • Detailed review of pump and compressor components including shafts, seals, bearings, impellers, and rotors
  • Design strategies to enhance vibration control, flow efficiency, and thermal performance
  • Evaluation of static equipment design including casings, flanges, mounting, and piping interfaces
  • Integration of diagnostics such as vibration analysis and thermal monitoring into design thinking
  • Analysis of lubrication systems and wear mechanisms across different load and speed conditions
  • Application of reliability-centered maintenance principles during design evaluation
  • Real-world case studies showcasing design flaws, failure modes, and optimization techniques
  • Detailed review of pump and compressor components including shafts, seals, bearings, impellers, and rotors
  • Design strategies to enhance vibration control, flow efficiency, and thermal performance
  • Evaluation of static equipment design including casings, flanges, mounting, and piping interfaces
  • Integration of diagnostics such as vibration analysis and thermal monitoring into design thinking
  • Analysis of lubrication systems and wear mechanisms across different load and speed conditions
  • Application of reliability-centered maintenance principles during design evaluation
  • Real-world case studies showcasing design flaws, failure modes, and optimization techniques

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn:
How to identify various pump and compressor types and their application in industrial systems
The fundamentals of fluid dynamics as they relate to pump and compressor operations
Techniques for diagnosing mechanical faults using vibration analysis and condition monitoring tools
Best practices in selecting, operating, and maintaining seals, bearings, impellers, and couplings
How to evaluate wear mechanisms and lubrication practices to prolong equipment life
Methods for reducing energy losses and improving system efficiency through design optimization
The use of diagnostic indicators and inspection routines for preventive maintenance

Personal Benefits

Advanced knowledge of pump and compressor operation, inspection, and fault analysis
Confidence in applying modern diagnostic tools and interpreting technical data
Improved decision-making for repair, replacement, or modification of components
Career development through advanced maintenance engineering skills
Ability to contribute to sustainability and energy-saving initiatives

Organisational Benefits

Strengthened reliability and availability of rotating equipment
Reduced maintenance costs through predictive diagnostics
Enhanced workforce capability in detecting and resolving mechanical issues
Improved safety and compliance in line with international maintenance standards
Increased efficiency of plant operations through optimal equipment usage

Who Should Attend

This course is designed for:
Maintenance engineers and supervisors involved in equipment reliability
Mechanical engineers working in oil, gas, petrochemical, water, or power industries
Plant technicians and operators responsible for rotating machinery
Technical personnel involved in condition monitoring or diagnostics
Any engineering professionals seeking a deeper understanding of pumps and compressors, regardless of prior experience

Course Outline

Module 1: Fundamentals of Pump Mechanisms
Pump casing components and structural integrity Rotor dynamics and impeller configurations Bearing assemblies and load handling Coupling systems and shaft alignment interfaces Thermal control systems: heating and cooling circuits Lubrication systems and oil flow paths Pump disassembly and assembly procedures Clearance setting and internal adjustments Overview of entropy and thermodynamic efficiency Video session: Classification of Pump Technologies
Module 2: Compressor Engineering and Design
Compressor types: reciprocating, rotary, and centrifugal Energy minimization in compression cycles Polytropic and isentropic process analysis Multi-stage compression with inter-stage cooling Efficiency metrics for turbines and compressors Machine components: casing, rotor, piston, valve, coupling Auxiliary systems for heat removal and lubrication Preventive inspection and component replacement Video session: Engineering Overview of Compressors
Module 3: Performance Evaluation of Pumps and Compressors
Process-driven operating conditions Performance indicators: flow rate, head, RPM, efficiency Interpreting pump/compressor performance curves Wear impact on system output and reliability Common mechanical degradation scenarios Design impact of radial and axial flows Understanding cavitation and vapor pressure influence Cascade configurations in turbomachinery Video session: Performance Principles in Flow Machinery
Module 4: Failure Modes and Wear Analysis
Internal forces: pressure, inertia, and frictional impacts Component stress and bearing fatigue Failure points in valves, pistons, and sealing elements Piston ring wear and rod scoring analysis Mounting and dismantling best practices Troubleshooting recurring mechanical issues
Module 5: Lubrication Systems and Bearing Diagnostics
Functions and classifications of lubricants Oil viscosity and thermal breakdown analysis Grease properties and selection criteria Anti-friction bearing categories and operational lifespan Thrust and pad bearings: application-specific roles Lubrication path inspections and incident prevention
Module 6: Coupling Systems and Shaft Alignment
Rigid, flexible, and fluid couplings: characteristics and faults Shaft misalignment consequences Alignment verification tools and precision techniques Preventing torsional vibration and shaft fatigue
Module 7: Sealing Systems in Fluid Machinery
Mechanical seals: types, configurations, and wear points Positive displacement pump sealing solutions Reciprocating compressor seal integrity Troubleshooting seal leakage and degradation Performance factors: suction lift, viscosity, affinity laws Software tools for pump sizing and re-rating Video session: Sealing and Coupling Dynamics
Module 8: Shaft Dynamics and Rotor Balancing
Static and dynamic balancing methodologies Effects of imbalance on system reliability Alignment of rotating elements to reduce stress Shaft vibration thresholds and corrective measures Video session: Rotor Assembly and Vibration Insight
Module 9: Vibration Surveillance and Diagnostic Tools
Vibration sensors: selection and installation Measuring displacement, velocity, and acceleration Spectrum analysis: FFT and time domain interpretation Identifying early signs of misalignment or imbalance Interpreting ISO vibration standards and limits
Module 10: Lubricant Condition Monitoring
Monitoring lubricant health: physical and chemical traits Particulate analysis: size, morphology, and origin Analytical tools: ferrography, spectroscopy, and tribology Setting alarm limits and contamination thresholds Integration of lubricant data into maintenance strategy
Module 11: Advanced Topics in Pump Operations
Specialty applications: corrosive media, high pressure systems Retrofitting pumps for enhanced performance Vertical vs. horizontal split casing considerations Suction energy and NPSH calculations Case study walkthroughs on energy optimization Video session: Emerging Trends in Pump Technology
Module 12: Evaluation and Knowledge Reinforcement
Structured knowledge assessment Scenario-based technical discussions Group debrief and Q&A session Certification review and feedback collection

Have Any Question?

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