In today’s highly competitive energy and chemical processing sectors, the ability to effectively design and maintain process equipment is critical to achieving operational excellence, minimizing downtime, and ensuring long-term safety and reliability. The Process Equipment Design and Maintenance training program, developed by Pideya Learning Academy, is an industry-aligned course tailored to provide engineering professionals with in-depth technical knowledge and actionable strategies for designing, selecting, and maintaining core process equipment across oil & gas, petrochemical, and refining industries. This program bridges the gap between theoretical engineering principles and field-oriented design thinking, supporting professionals in delivering efficient and compliant process systems.
As the global demand for energy infrastructure continues to grow, investments in process engineering and equipment modernization are on the rise. According to the International Energy Agency (IEA), global capital expenditure in the oil & gas sector reached over USD 500 billion in 2023, with a significant portion allocated to plant optimization and asset integrity improvements. Similarly, McKinsey & Company notes that process inefficiencies and unplanned downtime cost the global oil & gas industry over USD 60 billion annually. These figures emphasize the urgent need for well-trained professionals who can apply optimized equipment design methodologies, integrate maintenance strategies from the start of the design lifecycle, and ensure regulatory compliance in all phases of project execution.
The training covers a wide spectrum of topics, from the fundamental thermodynamic principles governing process design to advanced equipment specification and evaluation techniques. Participants will gain deep insights into the design and maintenance requirements of pressure vessels, shell and tube heat exchangers, pumps, compressors, separators, columns, and reactors. The course also explores essential support systems such as piping, valves, and instrumentation integration to provide a complete system-level understanding.
To ensure that learners can implement this knowledge effectively, the program introduces key industry codes and standards such as ASME, API, and TEMA, while also emphasizing engineering documentation practices including Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and datasheets. Safety and reliability are embedded throughout the training, with modules focused on equipment lifecycle, failure analysis, and preventive maintenance frameworks that align with modern asset integrity management principles.
Key highlights of the course include:
• Integration of real-life case scenarios to contextualize design decisions and system behavior
• Development of accurate process datasheets and design documentation for critical equipment
• In-depth exposure to thermal and mechanical design considerations for pressure-containing equipment
• Use of rule-of-thumb design formulas and decision-making frameworks for rapid engineering assessments
• Review of engineering standards, design codes, and material selection strategies
• Coverage of common equipment degradation mechanisms and maintenance planning techniques
• Strategies to evaluate equipment lifecycle costs and performance metrics
Through structured modules, expert-led instruction, and engineering-focused content, this Pideya Learning Academy training equips participants with the technical edge to contribute confidently to major design and maintenance projects. Whether involved in new project execution, plant upgrades, or asset troubleshooting, participants will leave with the clarity and confidence to make informed, standards-compliant engineering decisions that enhance operational performance and reduce long-term costs.
This highly relevant course empowers professionals to enhance design quality, extend equipment lifespan, and drive excellence in engineering workflows—making it an essential investment for both individuals and organizations committed to improving their technical capabilities in process equipment design and maintenance.