Pideya Learning Academy

Pipeline Design, Maintenance, and Leak Detection

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
28 Jul - 06 Aug 2025 Live Online 10 Day 5250
04 Aug - 13 Aug 2025 Live Online 10 Day 5250
06 Oct - 15 Oct 2025 Live Online 10 Day 5250
15 Dec - 24 Dec 2025 Live Online 10 Day 5250
27 Jan - 05 Feb 2025 Live Online 10 Day 5250
10 Mar - 19 Mar 2025 Live Online 10 Day 5250
14 Apr - 23 Apr 2025 Live Online 10 Day 5250
30 Jun - 09 Jul 2025 Live Online 10 Day 5250

Course Overview

The global energy sector relies on vast pipeline networks to transport oil, gas, and other critical fluids safely and efficiently. Pipeline Design, Maintenance, and Leak Detection is a specialized course that combines Pipeline Design, Testing, and Inspection Techniques with Pipeline Leak Detection Strategies, providing engineers and technicians with the expertise to ensure structural integrity, regulatory compliance, and environmental safety.
According to a 2023 report by the Pipeline and Hazardous Materials Safety Administration (PHMSA), over 60% of pipeline failures result from corrosion, material defects, or undetected leaks, costing the industry $7 billion annually in repairs and environmental damages. Furthermore, DNV GL’s 2024 Energy Transition Outlook reveals that advanced leak detection systems can reduce spill volumes by up to 80%, while ASME B31.4/B31.8 compliance lowers incident rates by 45%. This course addresses these challenges by integrating:
Design Excellence: Master ASME B31 and API 570 standards for pressure piping, including material selection, stress analysis, and hydraulic calculations.
Inspection Protocols: Implement non-destructive testing (NDT), hydrostatic testing, and cathodic protection to mitigate corrosion risks.
Leak Detection Technologies: Deploy acoustic, mass balance, and fiber-optic sensing systems for real-time monitoring.
Risk-Based Integrity Management: Align with API 581 for failure probability assessment and repair prioritization.
Emerging Trends: Explore digital twin applications and AI-driven anomaly detection for predictive maintenance.
Designed for professionals seeking to enhance operational safety and efficiency, this course bridges the gap between theoretical standards and field-tested solutions, ensuring compliance with PHMSA, API, and ASME regulations.

Course Objectives

By the end of this course, participants will be able to:
Apply ASME B31 and API 570 codes for pipeline design, fabrication, and inspection.
Calculate pipe dimensions, pressure ratings, and flow capacities using industry-standard methodologies.
Implement NDT techniques (ultrasonic, radiographic) and hydrostatic testing protocols.
Evaluate leak detection systems (acoustic, mass balance) and their integration with SCADA.
Assess corrosion mechanisms and deploy cathodic protection strategies.
Conduct risk-based inspections (RBI) per API 581 to prioritize maintenance.
Leverage digital tools (GIS, IoT) for pipeline integrity monitoring.

Personal Benefits

Participants will acquire:
Industry-Recognized Expertise: Proficiency in leak detection and integrity management.
Career Advancement: Skills to lead pipeline design and maintenance projects.
Risk Mitigation Competence: Ability to prevent failures and environmental incidents.

Organisational Benefits

Organizations will gain:
Enhanced Safety: Reduced spill risks and compliance violations.
Cost Savings: Optimized maintenance budgets through RBI and predictive analytics.
Asset Longevity: Proactive corrosion control and fatigue management.
Regulatory Assurance: Alignment with PHMSA, API 570, and ASME B31.8.

Who Should Attend

This course is ideal for:
Pipeline Design & Integrity Engineers
Corrosion Specialists & Inspection Personnel
Leak Detection System Operators
Environmental Compliance Officers
Oil & Gas Asset Managers

Course Outline

Module 1: Fundamentals of Pipeline Systems
Pipe classification: Standard, pressure, and line pipes Dimension standards (ASME B36.10) and schedule numbers Manufacturing methods: Welded vs. seamless pipes Material properties: Chemical, mechanical, and thermal characteristics Steel grades and heat treatment processes
Module 2: Pipeline Codes & Standards
ASME B31.3/B31.8 pressure piping codes API standards (5L, 570, 1104) and AWS welding codes PHMSA and OSHA regulatory requirements International standards (ISO 3184, DNV GL-ST-F101)
Module 3: Hydraulic Design & Flow Assurance
Pressure drop calculations (Darcy-Weisbach equation) Pump/compressor station design (series/parallel operation) Flow rate optimization and surge analysis Net Positive Suction Head (NPSH) requirements
Module 4: Stress Analysis & Flexibility Design
Pipe wall thickness calculations (Barlow's formula) Thermal expansion and flexibility analysis Support systems and equipment load limits CAESAR II software applications (demonstration)
Module 5: Material Selection & Corrosion Control
Corrosion mechanisms (MIC, SCC, erosion-corrosion) Cathodic protection systems (impressed current vs. sacrificial) Coating technologies (FBE, 3LPE) Material selection for sour service (NACE MR0175)
Module 6: Welding & Fabrication Quality
API 1104 welding procedures and qualifications Non-destructive testing (RT, UT, MFL) Weld defect analysis and repair techniques Spool fabrication and isometric drawings
Module 7: Pipeline Installation Techniques
Offshore vs. onshore installation (S-lay, J-lay, HDD) Trenching, backfilling, and buoyancy control Pre-commissioning (cleaning, gauging, drying) Hydrostatic testing protocols (ASME B31.8)
Module 8: Leak Detection Technologies
Mass balance and real-time transient modeling (RTTM) Acoustic monitoring and fiber-optic sensing SCADA system integration Regulatory requirements (49 CFR Part 195)
Module 9: Inspection & Integrity Management
In-line inspection (ILI) tools (smart pigs) API 570 inspection intervals and RBI methodologies Fitness-for-Service (FFS) assessments GIS-based integrity mapping
Module 10: Risk Assessment & Mitigation
API 581 risk-based inspection Failure modes and effects analysis (FMEA) Leak impact factor calculations Emergency response planning
Module 11: Repair & Rehabilitation
Composite repair systems (ASME PCC-2) Hot tapping and stopple plugging Pipeline abandonment procedures Case studies (Deepwater Horizon analysis)
Module 12: Digitalization & Advanced Technologies
Digital twins for predictive maintenance AI-driven anomaly detection IoT sensors for corrosion monitoring Blockchain for regulatory compliance
Module 13: Pump & Compressor Systems
Centrifugal vs. positive displacement pumps Performance curves and affinity laws Vibration analysis and cavitation prevention API 610/682 standards
Module 14: Regulatory Compliance & Case Studies
PHMSA incident reporting requirements EPA spill prevention strategies Comparative analysis of global standards Group workshop: Developing an integrity management plan

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