Pideya Learning Academy

Pipeline and Piping System Design and Maintenance

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
24 Feb - 05 Mar 2025 Live Online 10 Day 5250
31 Mar - 09 Apr 2025 Live Online 10 Day 5250
26 May - 04 Jun 2025 Live Online 10 Day 5250
23 Jun - 02 Jul 2025 Live Online 10 Day 5250
11 Aug - 20 Aug 2025 Live Online 10 Day 5250
01 Sep - 10 Sep 2025 Live Online 10 Day 5250
27 Oct - 05 Nov 2025 Live Online 10 Day 5250
24 Nov - 03 Dec 2025 Live Online 10 Day 5250

Course Overview

The oil, gas, and petrochemical industries rely heavily on robust pipeline and piping systems to ensure safe and efficient transportation of fluids. Pipeline and Piping System Design and Maintenance is a comprehensive course that combines Pipeline Design, Testing, and Inspection Techniques with Piping System Design and Maintenance Techniques, providing engineers and technicians with the expertise to design, analyze, and maintain critical infrastructure in compliance with international standards.
According to a 2023 report by the American Petroleum Institute (API), nearly 30% of pipeline failures are attributed to design flaws, material defects, or inadequate inspection protocols. Furthermore, ASME B31.3 compliance reduces operational risks by 40%, as highlighted in a 2024 study by the American Society of Mechanical Engineers (ASME). This course addresses these challenges by integrating key industry standards, including ASME B31 (Pressure Piping Code), API 570 (Piping Inspection Code), and API 1104 (Welding Standards), ensuring participants gain a thorough understanding of:
Design Principles: Master pipe sizing, pressure ratings, and stress analysis for onshore and offshore applications.
Material Selection: Evaluate chemical, mechanical, and thermal properties of piping materials for optimal performance.
Inspection & Testing: Implement non-destructive testing (NDT), hydrostatic testing, and corrosion monitoring techniques.
Regulatory Compliance: Navigate ASME, API, and ANSI standards for fabrication, installation, and maintenance.
Failure Prevention: Apply flexibility analysis, cathodic protection, and pigging strategies to extend asset lifespan.
Designed for professionals seeking to enhance their technical proficiency, this course bridges the gap between theoretical design concepts and real-world application, ensuring compliance with safety and operational excellence benchmarks.

Course Objectives

By the end of this course, participants will be able to:
Interpret ASME B31 and API 570 codes for pressure piping design and inspection.
Calculate pipe dimensions, schedules, and wall thickness based on flow requirements.
Evaluate material properties and select appropriate alloys for corrosive environments.
Implement welding procedures (API 1104) and fabrication quality controls.
Conduct stress analysis and flexibility assessments to prevent thermal fatigue.
Apply NDT methods (ultrasonic, radiographic) and hydrostatic testing protocols.
Assess pipeline integrity using API 570 guidelines for remaining life and MAWP calculations.

Personal Benefits

Participants will acquire:
Industry-Recognized Expertise: Proficiency in piping design and inspection methodologies.
Career Advancement: Skills to lead design, maintenance, and compliance projects.
Risk Management: Ability to mitigate failures through systematic analysis.

Organisational Benefits

Organizations will gain:
Enhanced Safety: Reduced risk of leaks, ruptures, and non-compliance penalties.
Cost Efficiency: Optimized material selection and maintenance planning.
Regulatory Assurance: Alignment with ASME B31.3, API 570, and ANSI standards.
Asset Longevity: Proactive corrosion control and integrity management.

Who Should Attend

This course is ideal for:
Piping & Pipeline Engineers
Mechanical/Chemical Engineers
Inspection & Maintenance Personnel
Fabrication & Welding Specialists
Project Managers & Safety Officers

Course Outline

Module 1: Fundamentals of Piping Systems
Pipe classification: Standard, pressure, and line pipes Dimension standards and schedule numbers Manufacturing methods: Welded vs. seamless pipes Material properties: Chemical, mechanical, and thermal characteristics Steel classification and heat treatment processes Pipe drawing symbols and industrial abbreviations
Module 2: Codes, Standards, and Design Principles
ASME B31 series for pressure piping API standards (5L, 570, 1104) and AWS welding codes Pressure-temperature ratings and charts Design parameters: MAOP, flow rates, pressure drop Failure theories and allowable stress criteria
Module 3: Pipeline Engineering & Hydraulics
Pipe sizing calculations and wall thickness determination Pump/compressor station design (series/parallel operation) Hydraulic analysis: Delivery pressure and pumping power Safety valve sizing and selection
Module 4: Fabrication & Installation
Welding processes (WPS/PQR compliance per API 1104) Filler metal selection and jointing methods Offshore vs. onshore installation techniques Piping isometrics and spool fabrication Quality control programs
Module 5: Inspection, Testing & Integrity Management
Non-destructive testing (NDT) methods: UT, RT, PT Hydrostatic testing procedures and class designation Pigging technologies for cleaning/inspection Corrosion monitoring: Cathodic protection and coatings
Module 6: Stress Analysis & Maintenance
Flexibility analysis methods (quick check vs. formal) Equipment load limits and cold spring techniques API 570-based integrity assessments Remaining life calculations and MAWP determination Repair methodologies for buried pipelines
Module 7: Advanced Materials for Corrosive Services
High-alloy steels (Duplex, Super Duplex) and corrosion-resistant alloys (Inconel, Hastelloy) Non-metallic piping systems (HDPE, FRP, GRE) Material selection for sour service (NACE MR0175 compliance) Erosion-corrosion mitigation strategies Case studies: Material failures in refineries
Module 8: Digital Twin Technology for Pipeline Integrity
Building digital twins for predictive maintenance IoT sensor integration (pressure, temperature, corrosion monitoring) AI-based anomaly detection in SCADA data Dynamic risk assessment using real-time analytics Benchmarking digital twin case studies (DNV GL, Siemens)
Module 9: Subsea Pipeline Engineering
Deepwater design challenges (collapse, buckling, thermal insulation) Pipe-in-Pipe (PIP) and bundle systems ROV-based inspection and repair techniques Cathodic protection in seawater environments J-lay vs. S-lay installation methods
Module 10: Sustainable Pipeline Practices
Hydrogen pipeline design (embrittlement risks, material compatibility) CCUS (Carbon Capture) pipeline specifications Leak detection systems (LDAR) for methane emissions Decommissioning and repurposing legacy pipelines Regulatory frameworks (EPA, EU Green Deal)
Module 11: Project Economics & Risk-Based Decision Making
Lifecycle cost analysis (LCCA) for pipeline projects RBI (Risk-Based Inspection) per API 581 Probability of Failure (PoF) and Consequence of Failure (CoF) modeling Cost-benefit analysis of repair vs. replacement Stakeholder risk communication strategies

Have Any Question?

We’re here to help! Reach out to us for any inquiries about our courses, training programs, or enrollment details. Our team is ready to assist you every step of the way.