Pideya Learning Academy

Operational Skills for Rotating Equipment

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
10 Feb - 14 Feb 2025 Live Online 5 Day 2750
24 Mar - 28 Mar 2025 Live Online 5 Day 2750
21 Apr - 25 Apr 2025 Live Online 5 Day 2750
23 Jun - 27 Jun 2025 Live Online 5 Day 2750
07 Jul - 11 Jul 2025 Live Online 5 Day 2750
04 Aug - 08 Aug 2025 Live Online 5 Day 2750
13 Oct - 17 Oct 2025 Live Online 5 Day 2750
01 Dec - 05 Dec 2025 Live Online 5 Day 2750

Course Overview

Rotating equipment plays a critical role in industrial operations, and its optimal performance is vital to maintaining production efficiency and reducing operational costs. Over time, machines experience wear and tear, leading to performance degradation and potential failures. Understanding the mechanisms of failure and implementing robust maintenance strategies are essential to mitigating these challenges. Pideya Learning Academy’s “Operational Skills for Rotating Equipment” training is designed to empower participants with the knowledge and tools to effectively analyze, troubleshoot, and maintain rotating equipment, ensuring enhanced reliability and operational efficiency.
This comprehensive course integrates theoretical foundations with advanced analytical approaches to address machine failures. Participants will gain an in-depth understanding of planned and predictive maintenance strategies, including vibration analysis, failure mode analysis, and lubrication practices. Studies indicate that organizations implementing predictive maintenance experience a 70% reduction in equipment failures and a 30% decrease in overall maintenance costs, making it an invaluable investment. Additionally, the global predictive maintenance market is projected to grow at a CAGR of 25.2% from 2021 to 2028, underscoring the increasing reliance on these techniques in various industries.
Participants will explore the integration of advanced maintenance technologies with traditional methods to create a cohesive maintenance strategy. The course emphasizes data-driven decision-making, enabling participants to develop actionable maintenance plans tailored to specific operational needs. By combining proactive and reactive maintenance approaches, this training ensures participants are well-equipped to address recurring failures, optimize resources, and extend the lifespan of their equipment.
Key highlights of this course include:
Comprehensive Failure Analysis: Learn to identify root causes of equipment failures using techniques such as Failure Mode and Effects Analysis (FMEA) and statistical failure data analysis.
Predictive Maintenance Integration: Understand the implementation of predictive technologies, including vibration analysis, ultrasonic diagnostics, and thermography, to enhance operational reliability.
Tailored Maintenance Planning: Develop customized maintenance frameworks that align with organizational goals and reduce unplanned downtime.
Advanced Troubleshooting Techniques: Gain expertise in diagnosing complex issues and preventing repetitive equipment failures.
Maintenance Performance Optimization: Explore methods to monitor key performance indicators (KPIs) and streamline maintenance budgets effectively.
Cutting-Edge Tools and Technologies: Get acquainted with the latest advancements in lubrication, tribology, and condition monitoring systems.
Moreover, this course highlights the importance of aligning maintenance strategies with organizational objectives. Research suggests that well-maintained rotating equipment contributes significantly to reducing energy consumption and carbon footprints, adding environmental sustainability to operational benefits. Participants will leave with a solid foundation to implement strategies that drive measurable results, improve equipment reliability, and minimize costs.
By joining this course, professionals can ensure that their organizations remain competitive in an era where equipment efficiency and reliability are critical to success. Pideya Learning Academy combines expert instruction, interactive learning, and real-world case studies to provide a training experience that is both enriching and actionable. Empower your maintenance teams to overcome challenges and achieve excellence in operational skills for rotating equipment.

Key Takeaways:

  • Comprehensive Failure Analysis: Learn to identify root causes of equipment failures using techniques such as Failure Mode and Effects Analysis (FMEA) and statistical failure data analysis.
  • Predictive Maintenance Integration: Understand the implementation of predictive technologies, including vibration analysis, ultrasonic diagnostics, and thermography, to enhance operational reliability.
  • Tailored Maintenance Planning: Develop customized maintenance frameworks that align with organizational goals and reduce unplanned downtime.
  • Advanced Troubleshooting Techniques: Gain expertise in diagnosing complex issues and preventing repetitive equipment failures.
  • Maintenance Performance Optimization: Explore methods to monitor key performance indicators (KPIs) and streamline maintenance budgets effectively.
  • Cutting-Edge Tools and Technologies: Get acquainted with the latest advancements in lubrication, tribology, and condition monitoring systems.
  • Comprehensive Failure Analysis: Learn to identify root causes of equipment failures using techniques such as Failure Mode and Effects Analysis (FMEA) and statistical failure data analysis.
  • Predictive Maintenance Integration: Understand the implementation of predictive technologies, including vibration analysis, ultrasonic diagnostics, and thermography, to enhance operational reliability.
  • Tailored Maintenance Planning: Develop customized maintenance frameworks that align with organizational goals and reduce unplanned downtime.
  • Advanced Troubleshooting Techniques: Gain expertise in diagnosing complex issues and preventing repetitive equipment failures.
  • Maintenance Performance Optimization: Explore methods to monitor key performance indicators (KPIs) and streamline maintenance budgets effectively.
  • Cutting-Edge Tools and Technologies: Get acquainted with the latest advancements in lubrication, tribology, and condition monitoring systems.

Course Objectives

After completing this Pideya Learning Academy training, participants will learn:
Techniques for effective machine failure analysis and troubleshooting.
A comprehensive understanding of planned and predictive maintenance technologies.
The potential contributions of various maintenance technologies to operational efficiency.
Guidelines for integrating maintenance technologies to create a cohesive strategy.
Steps to develop a maintenance action plan tailored to organizational needs.
Methods for analyzing machine failures to avoid repetitive issues.
Strategies for establishing a proactive maintenance regime within their organizations.
Techniques to enhance control of maintenance budgets by reducing unplanned failures.

Personal Benefits

Participants of this course will:
Gain in-depth knowledge of machine failure analysis and troubleshooting techniques.
Develop the expertise to implement planned and predictive maintenance strategies.
Acquire skills to create and manage a proactive maintenance framework.
Enhance their ability to analyze failures and prevent recurring issues.
Build confidence in applying advanced maintenance technologies.
Improve career prospects by mastering critical maintenance competencies.

Organisational Benefits

By attending this Pideya Learning Academy course, organizations will:
Achieve improved equipment reliability and reduced downtime.
Lower maintenance costs through effective application of predictive maintenance.
Enhance operational efficiency by integrating advanced maintenance technologies.
Mitigate the risk of equipment failures and associated production losses.
Develop a skilled workforce capable of addressing complex maintenance challenges.
Strengthen their competitive advantage by leveraging optimized maintenance strategies.

Who Should Attend

Supervisors, Team Leaders, and Managers in Maintenance, Engineering, and Production roles.
Professionals seeking to update their knowledge of predictive maintenance and failure analysis techniques.
Individuals tasked with evaluating and implementing maintenance technologies.
Those aiming to maximize organizational benefits and achieve operational objectives.

Course Outline

Module 1: Fundamentals of Failure Mechanisms
Machine Failure Mechanisms and Types Tribology: Wear and Surface Interaction Fatigue Analysis: Causes and Effects Bearing Failures: Plain, Tilt-pad, Anti-friction Seal Failures and Their Root Causes
Module 2: Advanced Failure Analysis Techniques
Root Cause Analysis of Failures Failure Mode and Effects Analysis (FMEA) Failure Mode, Effects, and Criticality Analysis (FMECA) Statistical Techniques for Failure Data Analysis Troubleshooting Frameworks and Techniques
Module 3: Reliability and Maintainability Engineering
Principles of Reliability, Availability, and Maintainability (RAM) Maintenance Optimization through Statistical Modelling Systematic Approaches to Reliability Enhancement
Module 4: Principles of Maintenance Management
Fundamentals of Planned Maintenance Historical Perspectives on Maintenance Strategies Maintenance Technologies and Trends Maintenance Management Systems: CMMS Overview
Module 5: Predictive Maintenance Technologies
Predictive Maintenance Overview Vibration Analysis Fundamentals Frequency Spectrum Analysis Fast Fourier Transform (FFT) Techniques Vibration Standards and Diagnostic Protocols Advanced Bearing Diagnostics Rolling Element Bearings and Failures Amplitude Demodulation (Enveloping, SSE, HFD, Peak-Vue) Resonance Detection and Mitigation
Module 6: Thermographic and Ultrasonic Analysis
Infrared Thermography Principles Thermographic Applications in Maintenance Ultrasonic Testing Methods Contact and Non-contact Ultrasonics Key Applications of Ultrasonic Diagnostics
Module 7: Lubrication and Tribology Analysis
Oil Analysis Techniques in Tribology Wear Particle Analysis and Classification Lubrication Standards and Best Practices
Module 8: Failure Prevention Strategies
Proactive Maintenance Techniques Technologies for Potential Failure Analysis Selection Criteria for Maintenance Technologies
Module 9: Maintenance Performance Monitoring
Key Performance Indicators for Maintenance Management Efficiency Monitoring and Cost Optimization Reporting and Documentation Standards
Module 10: Integration and Implementation
Integration of Predictive Maintenance into Existing Plans Continuous Improvement in Maintenance Practices Advanced Cost-Benefit Analysis for Maintenance Integration

Have Any Question?

We’re here to help! Reach out to us for any inquiries about our courses, training programs, or enrollment details. Our team is ready to assist you every step of the way.