Pideya Learning Academy

Machinery Failure Prevention and Troubleshooting

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
06 Jan - 10 Jan 2025 Live Online 5 Day 2750
17 Mar - 21 Mar 2025 Live Online 5 Day 2750
05 May - 09 May 2025 Live Online 5 Day 2750
16 Jun - 20 Jun 2025 Live Online 5 Day 2750
14 Jul - 18 Jul 2025 Live Online 5 Day 2750
25 Aug - 29 Aug 2025 Live Online 5 Day 2750
10 Nov - 14 Nov 2025 Live Online 5 Day 2750
15 Dec - 19 Dec 2025 Live Online 5 Day 2750

Course Overview

Machinery is the backbone of industrial operations, but as it ages, performance deterioration becomes inevitable, often resulting in unplanned downtime, reduced efficiency, and higher operational costs. In a dynamic industrial environment where every minute of downtime translates to significant financial loss, understanding and mitigating machinery failure is not just an advantage but a necessity. The Machinery Failure Prevention and Troubleshooting course offered by Pideya Learning Academy addresses this critical need, equipping participants with advanced knowledge to enhance reliability, minimize downtime, and optimize asset performance.
Studies reveal that machinery-related issues account for nearly 60% of unplanned downtime in manufacturing and processing industries. According to the International Society of Automation (ISA), companies adopting predictive maintenance strategies save an average of 12% on maintenance costs and achieve a 20–40% increase in asset life. These numbers underscore the importance of moving from reactive maintenance practices to more predictive and planned approaches to remain competitive in today’s high-stakes industrial landscape.
This comprehensive training delves into the root causes of machinery failures, exploring the mechanisms that lead to deterioration and eventual breakdowns. It equips maintenance professionals with cutting-edge troubleshooting methods and diagnostic techniques, enabling them to identify issues before they escalate into costly failures. Key highlights of this course include:
In-depth understanding of failure mechanisms: Participants will explore the underlying causes of machinery failure, enabling them to diagnose problems accurately and implement effective preventive measures.
Integration of predictive maintenance technologies: The course emphasizes the role of modern technologies like vibration analysis and thermography, which are pivotal in identifying early signs of equipment wear and tear.
Strategies for optimizing maintenance engineering: Participants will learn how to enhance resource allocation, prioritize maintenance activities, and ensure that critical assets remain operational.
Insights into cost-saving maintenance practices: By adopting planned maintenance approaches, attendees will understand how to reduce overall maintenance costs while improving operational efficiency.
Techniques for effective troubleshooting: The course provides a step-by-step approach to systematic troubleshooting, minimizing trial-and-error methods and ensuring faster problem resolution.
Development of tailored action plans: Participants will be guided to create actionable maintenance strategies customized to their organization’s operational needs, ensuring sustainable results.
Emphasis on reliability and operational excellence: The training aligns with industry best practices, empowering attendees to drive reliability-centered maintenance within their organizations.
The Machinery Failure Prevention and Troubleshooting course is designed for maintenance professionals, engineers, and operational managers seeking to enhance their understanding of failure analysis and implement robust troubleshooting and maintenance strategies. By addressing both the technical and strategic aspects of maintenance, this course ensures participants are well-prepared to tackle real-world challenges in diverse industrial settings.
Furthermore, the training leverages industry-relevant case studies and data to provide participants with a clear picture of how these concepts apply to everyday operations. By the end of the course, attendees will not only understand advanced diagnostic tools and techniques but will also gain the confidence to make data-driven decisions that improve machinery reliability and organizational efficiency.
This program reflects Pideya Learning Academy’s dedication to delivering actionable insights and empowering professionals to excel in today’s competitive industrial environment. With its focus on predictive and planned maintenance, this course stands out as a vital investment for organizations aiming to reduce costs, enhance reliability, and achieve long-term operational excellence.

Key Takeaways:

  • In-depth understanding of failure mechanisms: Participants will explore the underlying causes of machinery failure, enabling them to diagnose problems accurately and implement effective preventive measures.
  • Integration of predictive maintenance technologies: The course emphasizes the role of modern technologies like vibration analysis and thermography, which are pivotal in identifying early signs of equipment wear and tear.
  • Strategies for optimizing maintenance engineering: Participants will learn how to enhance resource allocation, prioritize maintenance activities, and ensure that critical assets remain operational.
  • Insights into cost-saving maintenance practices: By adopting planned maintenance approaches, attendees will understand how to reduce overall maintenance costs while improving operational efficiency.
  • Techniques for effective troubleshooting: The course provides a step-by-step approach to systematic troubleshooting, minimizing trial-and-error methods and ensuring faster problem resolution.
  • Development of tailored action plans: Participants will be guided to create actionable maintenance strategies customized to their organization’s operational needs, ensuring sustainable results.
  • Emphasis on reliability and operational excellence: The training aligns with industry best practices, empowering attendees to drive reliability-centered maintenance within their organizations.
  • In-depth understanding of failure mechanisms: Participants will explore the underlying causes of machinery failure, enabling them to diagnose problems accurately and implement effective preventive measures.
  • Integration of predictive maintenance technologies: The course emphasizes the role of modern technologies like vibration analysis and thermography, which are pivotal in identifying early signs of equipment wear and tear.
  • Strategies for optimizing maintenance engineering: Participants will learn how to enhance resource allocation, prioritize maintenance activities, and ensure that critical assets remain operational.
  • Insights into cost-saving maintenance practices: By adopting planned maintenance approaches, attendees will understand how to reduce overall maintenance costs while improving operational efficiency.
  • Techniques for effective troubleshooting: The course provides a step-by-step approach to systematic troubleshooting, minimizing trial-and-error methods and ensuring faster problem resolution.
  • Development of tailored action plans: Participants will be guided to create actionable maintenance strategies customized to their organization’s operational needs, ensuring sustainable results.
  • Emphasis on reliability and operational excellence: The training aligns with industry best practices, empowering attendees to drive reliability-centered maintenance within their organizations.

Course Objectives

After completing this Pideya Learning Academy training, participants will learn:
Machine failure analysis and troubleshooting techniques to identify and address root causes effectively.
The application of planned and predictive maintenance technologies for improved maintenance efficiency.
The contribution of diagnostic tools such as vibration analysis to operational reliability.
Strategies to integrate and harmonize multiple maintenance technologies to support overall organizational goals.
Step-by-step guidelines for developing and implementing a proactive maintenance plan.
Techniques to control maintenance costs and reduce unplanned downtime by avoiding repetitive failures.
Best practices for measuring the benefits of maintenance technologies within an organization.

Personal Benefits

Participants of this course will:
Gain confidence in conducting machine failure analysis and troubleshooting.
Develop the skills to create and implement a robust maintenance strategy.
Acquire insights into advanced maintenance technologies and their applications.
Enhance decision-making skills for addressing complex maintenance challenges.
Build expertise in reducing equipment downtime and increasing operational efficiency.

Organisational Benefits

Organizations that invest in this Pideya Learning Academy training will:
Reduce downtime and unplanned equipment failures, enhancing operational continuity.
Extend the life span of machinery through effective maintenance strategies.
Achieve tighter control over maintenance budgets by reducing unnecessary expenditures.
Enhance productivity and reliability by implementing predictive maintenance systems.
Improve overall maintenance efficiency, contributing to organizational success.

Who Should Attend

This Pideya Learning Academy training is designed for:
Supervisors, Team Leaders, and Managers in Maintenance, Engineering, and Production.
Professionals seeking to update their knowledge on predictive maintenance technologies.
Individuals tasked with evaluating and implementing maintenance solutions within their organizations.
Anyone looking to enhance their understanding of failure analysis and improve maintenance outcomes.

Course Outline

Module 1: Fundamentals of Failure Mechanisms
Introduction to Failure Mechanisms Machine Failure Analysis Techniques Wear and Tribology Principles Fatigue Mechanisms and Their Impact Analysis of Bearing Failures (Plain, Tilt-Pad, and Anti-Friction Bearings) Seal Failures and Their Contributing Factors
Module 2: Advanced Techniques in Failure Prevention
Failure Identification and Analysis Methods Failure Modes and Effects Analysis (FMEA) Failure Modes, Effects, and Criticality Analysis (FMECA) Troubleshooting Techniques and Root Cause Analysis Statistical Analysis for Failure Trends Reliability, Availability, and Maintainability (RAM) Practices
Module 3: Maintenance Strategies and Frameworks
Fundamentals of Planned Maintenance Evolution and History of Maintenance Strategies Comparison of Maintenance Techniques and Approaches Overview of Computerized Maintenance Management Systems (CMMS) Application of Planned Maintenance Technologies Potential Failure Analysis (PFA) Framework Selection Criteria for Maintenance Technologies
Module 4: Predictive Maintenance Technologies
Vibration Analysis Principles Frequency Analysis and Fast Fourier Transform (FFT) Applications Types of Vibration Transducers and Their Uses Basic Failure Mechanisms with Real-World Examples Vibration Diagnostics and Standards Amplitude Demodulation Techniques (Enveloping, SSE, HFD, Peak-Vue) Resonance Identification and Mitigation Strategies Rolling Element Bearings Vibration Characteristics Thermographic Applications in Maintenance Passive and Active Ultrasonic Techniques Tribology and Oil Analysis for Predictive Maintenance
Module 5: Integration of Maintenance Control Mechanisms
Performance and Efficiency Monitoring Systems Cost Analysis for Maintenance Optimization Techniques for Reporting Maintenance Performance Managing and Enhancing Planned Maintenance Efforts Integration of Predictive Maintenance into the Overall Maintenance Plan
Module 6: Emerging Trends in Maintenance
Digital Transformation in Maintenance (IoT and Predictive Analytics) Artificial Intelligence in Failure Detection Advanced Data Visualization for Maintenance Insights Cybersecurity in Maintenance Technologies Sustainable Maintenance Practices and Green Technologies
Module 7: Risk-Based Maintenance Approaches
Introduction to Risk-Based Maintenance (RBM) Risk Prioritization in Asset Management Criticality Analysis for Maintenance Planning Strategies for Balancing Risk and Cost in Maintenance
Module 8: Diagnostics and Monitoring Systems
Condition Monitoring Systems Overview Signal Processing for Maintenance Diagnostics Machine Learning in Predictive Diagnostics Health Monitoring for Rotating Machinery Advanced Techniques in Structural Health Monitoring

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