Pideya Learning Academy

Diesel Power Generation: Operation and Testing Skills

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
06 Jan - 10 Jan 2025 Live Online 5 Day 2750
03 Mar - 07 Mar 2025 Live Online 5 Day 2750
12 May - 16 May 2025 Live Online 5 Day 2750
02 Jun - 06 Jun 2025 Live Online 5 Day 2750
28 Jul - 01 Aug 2025 Live Online 5 Day 2750
22 Sep - 26 Sep 2025 Live Online 5 Day 2750
06 Oct - 10 Oct 2025 Live Online 5 Day 2750
22 Dec - 26 Dec 2025 Live Online 5 Day 2750

Course Overview

In today’s evolving industrial and infrastructure environments, uninterrupted power supply is no longer a luxury—it is a necessity. From oil and gas facilities and construction sites to data centers, hospitals, and remote mining operations, diesel generator power systems remain a vital source of dependable energy. Despite the expansion of renewable technologies and grid infrastructure, diesel generators continue to play a critical role in ensuring energy security, particularly in regions with unstable electricity networks or off-grid operations.
According to the International Energy Agency (IEA), diesel generators contribute to approximately 5% of the world’s total electricity output, with over 50 million units currently in use across the globe. In developing regions such as Sub-Saharan Africa and Southeast Asia, diesel generators are responsible for delivering over 70% of all off-grid power, illustrating their central role in global energy systems. Even in developed nations, diesel generators are deployed as essential backup systems for high-reliability environments like data centers, hospitals, and telecommunications hubs. With growing emphasis on fuel efficiency, emission compliance, and equipment reliability, it has become essential for professionals in the power generation industry to possess advanced technical know-how to optimize generator performance while meeting regulatory and operational expectations.
The Diesel Power Generation: Operation and Testing Skills course, offered by Pideya Learning Academy, has been meticulously crafted to meet this demand. This training delivers a comprehensive understanding of diesel power systems by covering a wide spectrum of essential topics—from internal combustion fundamentals and generator theory to operational safety, testing protocols, and fault diagnosis. The course is tailored to upskill professionals responsible for planning, installing, operating, or maintaining diesel generator systems in any industrial or commercial context.
Throughout the program, participants will gain deep insight into diesel engine combustion mechanics, generator construction and control integration, and site layout considerations for single or multi-unit configurations. A distinctive feature of this course is its focused discussion on interpreting ISO performance ratings, enabling learners to align system performance with international benchmarks. Additionally, key components like fuel oil network design, lubrication system specifications, and control panel integration are thoroughly examined.
Participants will also engage in modules dedicated to testing and commissioning protocols, where they will learn industry-standard procedures for inspections, system startup, and verifying performance under operational conditions. The course dives into maintenance strategies and reliability-centered planning, equipping participants to extend system longevity and avoid performance degradation.
Drawing on real-world examples and case-based learning, the course integrates operational scenarios to help professionals develop critical thinking skills required for field-based challenges. Moreover, it emphasizes international norms and standards that influence modern generator system deployment and maintenance practices.
Among the key highlights embedded in this course are:
In-depth exploration of diesel engine operations, generator configurations, and control systems
Expert coverage of layout design principles for optimal system reliability and scalability
Comprehensive interpretation of ISO rating systems for performance benchmarking
Detailed focus on fuel oil and lubrication system design and compliance
Structured guidance on testing, commissioning, and inspection frameworks
Troubleshooting strategies for performance anomalies and reliability issues
Best practices drawn from international standards in diesel power generation
Through this well-structured training program, Pideya Learning Academy empowers professionals with the knowledge required to make informed technical decisions, improve system uptime, and lead operational improvements with confidence. Whether you are engaged in procurement, design, commissioning, or field operations, this training provides a solid platform to sharpen your expertise and contribute effectively to your organization’s power reliability goals.

Key Takeaways:

  • In-depth exploration of diesel engine operations, generator configurations, and control systems
  • Expert coverage of layout design principles for optimal system reliability and scalability
  • Comprehensive interpretation of ISO rating systems for performance benchmarking
  • Detailed focus on fuel oil and lubrication system design and compliance
  • Structured guidance on testing, commissioning, and inspection frameworks
  • Troubleshooting strategies for performance anomalies and reliability issues
  • Best practices drawn from international standards in diesel power generation
  • In-depth exploration of diesel engine operations, generator configurations, and control systems
  • Expert coverage of layout design principles for optimal system reliability and scalability
  • Comprehensive interpretation of ISO rating systems for performance benchmarking
  • Detailed focus on fuel oil and lubrication system design and compliance
  • Structured guidance on testing, commissioning, and inspection frameworks
  • Troubleshooting strategies for performance anomalies and reliability issues
  • Best practices drawn from international standards in diesel power generation

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn:
Fundamental combustion processes and engine operating cycles
Classification and applications of diesel engines in power generation
Fuel system architecture and lubrication oil standards
ISO performance ratings and their technical implications
Generator theory, parts, and construction features
Site layout planning for various generator configurations
Overview of control panels, instrumentation, and operational logic
Commissioning methodologies and inspection checklists
Failure diagnosis and performance troubleshooting methods
Maintenance procedures for system reliability and extended service life

Personal Benefits

Strong foundational knowledge of diesel power systems
Ability to interpret control systems and ISO performance metrics
Improved diagnostic and troubleshooting skills
Enhanced professional competence and career development
Readiness to lead or support plant commissioning and maintenance

Organisational Benefits

Improved operational readiness and equipment reliability
Reduced unscheduled downtimes and maintenance costs
Enhanced compliance with industrial power standards
Streamlined commissioning and inspection practices
Greater confidence in technical decision-making

Who Should Attend

Mechanical Engineers
Instrumentation and Control Engineers
Electrical Engineers
Project and Maintenance Engineers
Power System Protection Specialists
Facility Designers and Technical Planners
System Managers and Supervisors
Instrumentation and Electrical Technicians

Course Outline

Module 1: Fundamentals of Power Generation
Power generation methodologies Differences between AC and DC electrical systems Characteristics of single-phase and three-phase power Overview of mechanical prime movers Classification of power generation plants Diesel generator sets in power applications Benefits of diesel-based generation systems
Module 2: Internal Combustion Engine Technologies
Thermodynamic cycles in engines Reciprocating engine mechanisms Compression ignition vs spark ignition systems Dual-fuel engine operations Engine performance classification by speed Service classification standards for diesel engines
Module 3: Engine Architecture and Operating Principles
Core engine design features and engineering formulas Role and design of turbochargers Effects of ambient conditions on engine performance ISO standardization in power ratings Mechanical efficiency and thermal efficiency considerations Engine speed control and optimization Advanced combustion technologies
Module 4: Fuel Handling Systems and Performance Metrics
Classification and types of liquid fuels (Crude, HSD, LDO, heavy fuels) Economic analysis of fuel selection Thermal properties: viscosity, specific heat, temperature profiles Calculating specific fuel consumption (SFC) Fuel treatment systems: filters, heaters, separators Fuel injection components: nozzles, igniters Emission control devices and techniques Design of fuel storage systems Common fuel piping layouts and schematics
Module 5: Lubrication System Design and Control
Lubricant selection criteria for diesel engines Monitoring lube oil consumption and degradation System layouts: sump, pump, filters, coolers Lubricant properties: viscosity-temperature relationship Lube oil purification and contamination control
Module 6: Generator Theory and Operational Dynamics
Electromagnetic principles of generator operation Key generator components: armature, field windings, voltage regulator, rotating diodes Generator classifications based on voltage levels Circuit design and typical schematics Load characteristics and generator capacity sizing Grounding techniques and system protection Fault detection and response protocols Performance testing and output verification
Module 7: Integrated Diesel Generator Systems
Coupling configurations for engine-generator alignment Skid-mounted vs baseplate installations Layout and footprint planning Synchronization and paralleling of multiple DG units Electrical panel systems and instrumentation Interconnection and interface components
Module 8: Support Systems and Auxiliary Components
Engine start-up systems: pneumatic, hydraulic, electric Engine cranking and cold start behaviors Battery selection and sizing for start-up systems Load step handling and transient response Emergency power requirements and standby modes Automated start-stop mechanisms Automatic transfer switch (ATS) configurations
Module 9: Plant Layout and Integration Engineering
Applications in industrial and utility-scale installations DG configurations for standalone and grid-tied setups Fuel tank design and regulatory compliance Engine intake filtration and ducting Exhaust gas routing and noise attenuation Auxiliary power demands and backup power loops Comprehensive power distribution schemes
Module 10: Commissioning and Testing Protocols
Factory acceptance testing (FAT) guidelines On-site pre-commissioning checks and documentation Live performance monitoring procedures Calibration of fuel and lube consumption rates Load testing and runtime validation
Module 11: Operational Strategies and Maintenance Frameworks
Compliance with safety standards and operational protocols Condition-based and application-specific monitoring Preventive and predictive maintenance practices Inventory and spare part lifecycle planning Diagnostic inspections and service intervals Engine reconditioning and major overhaul activities Root cause failure analysis and fault isolation
Module 12: Environmental Compliance and Sustainability
Regulatory standards for emissions and noise levels Fuel quality and environmental impact assessment Waste management and spill containment measures Noise and vibration control techniques Greener alternatives and retrofit technologies

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