Pideya Learning Academy

Cathodic Protection Systems: Design, Installation, and Maintenance

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
28 Jul - 01 Aug 2025 Live Online 5 Day 2750
22 Sep - 26 Sep 2025 Live Online 5 Day 2750
06 Oct - 10 Oct 2025 Live Online 5 Day 2750
22 Dec - 26 Dec 2025 Live Online 5 Day 2750
06 Jan - 10 Jan 2025 Live Online 5 Day 2750
03 Mar - 07 Mar 2025 Live Online 5 Day 2750
12 May - 16 May 2025 Live Online 5 Day 2750
02 Jun - 06 Jun 2025 Live Online 5 Day 2750

Course Overview

The hidden yet destructive force of corrosion presents a substantial challenge across industries reliant on long-term infrastructure integrity. From buried pipelines to offshore structures, corrosion leads to operational inefficiencies, financial loss, and severe safety risks. In fact, NACE International estimates the global annual cost of corrosion at an astonishing US$2.5 trillion, roughly 3.4% of the world’s GDP—a figure that reflects the urgent need for proactive corrosion mitigation strategies. Recognizing this demand, Pideya Learning Academy proudly introduces its advanced training program: Cathodic Protection Systems: Design, Installation, and Maintenance.
This comprehensive course is meticulously developed for professionals seeking to enhance their expertise in protecting metallic structures from corrosion using cathodic protection (CP)—a highly effective and widely adopted preventive measure. The program addresses both sacrificial anode and impressed current systems, providing a deep understanding of the theoretical principles as well as their real-world applications across sectors such as oil and gas, marine, water utilities, petrochemical facilities, and transportation infrastructure.
The relevance and scope of cathodic protection are only set to grow. According to recent market studies, the global cathodic protection market is projected to expand from US$5.3 billion in 2023 to US$8.1 billion by 2030, with a compound annual growth rate (CAGR) of 6.2%. This surge is being fueled by growing investment in infrastructure resilience, stricter regulatory enforcement, and the need to extend the lifecycle of critical assets—all of which make professional training in this field a timely and valuable career move.
The Cathodic Protection Systems: Design, Installation, and Maintenance course by Pideya Learning Academy is structured to give learners a robust grasp of corrosion science, key system components, performance analysis, and integration with broader engineering workflows. Although the course does not include physical demonstrations, it makes up for it with rich technical content, industry-specific case studies, and immersive scenario-based discussions that provide a practical lens through which theoretical knowledge is solidified.
Integrated throughout the course are pivotal learning takeaways that enrich participants’ expertise and decision-making abilities. These include a comprehensive understanding of corrosion mechanisms and the environmental variables that accelerate material degradation, as well as detailed exploration of CP system components such as anodes, rectifiers, and monitoring devices. Learners are guided through design methodologies tailored to varied industrial applications, alongside strategies for seamless integration of CP systems within project timelines and asset management protocols.
Participants will also develop the ability to evaluate system performance through monitoring techniques, ensuring that protection levels are maintained and aligned with international compliance standards. The course further explores emerging technologies and current trends in cathodic protection, helping professionals future-proof their skills in an evolving field.
Key highlights of this Pideya Learning Academy training include:
In-depth study of corrosion types and cathodic protection principles.
Detailed review of CP system components and their operational roles.
Structured frameworks for designing and implementing CP solutions.
Performance evaluation techniques for ongoing system assessment.
Regulatory compliance insights relevant to industry standards.
Exploration of integration strategies with other asset protection systems.
Awareness of emerging innovations and global market trends in cathodic protection.
Delivered via accessible platforms such as MS Teams or ClickMeeting, the course is designed to support remote learners without compromising engagement. Interactive discussions, collaborative exercises, and multimedia case walkthroughs ensure knowledge transfer that is both practical and immediately applicable.
Whether you are responsible for infrastructure maintenance, corrosion management, or system design, this course empowers you to make informed, technically sound decisions that protect assets and uphold operational safety. By enrolling in Pideya Learning Academy’s Cathodic Protection Systems: Design, Installation, and Maintenance, participants gain not only professional confidence but also the ability to contribute meaningfully to their organization’s integrity management goals.

Key Takeaways:

  • In-depth study of corrosion types and cathodic protection principles.
  • Detailed review of CP system components and their operational roles.
  • Structured frameworks for designing and implementing CP solutions.
  • Performance evaluation techniques for ongoing system assessment.
  • Regulatory compliance insights relevant to industry standards.
  • Exploration of integration strategies with other asset protection systems.
  • Awareness of emerging innovations and global market trends in cathodic protection.
  • In-depth study of corrosion types and cathodic protection principles.
  • Detailed review of CP system components and their operational roles.
  • Structured frameworks for designing and implementing CP solutions.
  • Performance evaluation techniques for ongoing system assessment.
  • Regulatory compliance insights relevant to industry standards.
  • Exploration of integration strategies with other asset protection systems.
  • Awareness of emerging innovations and global market trends in cathodic protection.

Course Objectives

Upon successful completion of this course, participants will be able to:
Comprehend the fundamental principles of corrosion and the role of cathodic protection in mitigating its effects.
Design and specify appropriate CP systems for various applications, considering factors such as environmental conditions and material compatibility.
Implement systematic approaches for the installation, commissioning, and maintenance of CP systems.
Analyze and interpret data from CP monitoring systems to assess performance and identify areas for improvement.
Navigate the complexities of integrating CP systems within broader project management and operational frameworks.
Stay abreast of current industry standards, regulations, and technological advancements related to cathodic protection.

Personal Benefits

Participants will gain:
A solid foundation in cathodic protection principles and practices, enhancing their professional competencies.
The ability to contribute effectively to corrosion prevention initiatives within their organizations.
Opportunities for career advancement in fields related to corrosion engineering and asset management.
Access to a network of professionals and experts in the field of cathodic protection.

Organisational Benefits

By enrolling personnel in this course, organizations can expect to achieve:
Enhanced protection of infrastructure assets, leading to reduced maintenance costs and extended service life.
Improved compliance with industry regulations and standards, minimizing the risk of legal and financial penalties.
Increased operational efficiency through the implementation of effective corrosion management strategies.
Strengthened reputation for safety and reliability within the industry.

Who Should Attend

This course is ideally suited for:
Pipeline Design and Operations Engineers
Corrosion and Materials Engineers
Mechanical and Chemical Engineers
Inspection and Maintenance Personnel
Marine and Offshore Structure Specialists
Cathodic Protection Technicians and Supervisors
Project Managers and Technical Consultants involved in infrastructure integrity

Course Outline

Module 1: Fundamentals of Corrosion Science
Introduction to electrochemical corrosion Thermodynamic and kinetic principles of corrosion Common industrial corrosion scenarios Economic and safety impact of corrosion Drivers and environmental factors influencing corrosion Corrosion rate determination methods
Module 2: Types and Mechanisms of Corrosion
Uniform corrosion Pitting and crevice corrosion Galvanic corrosion Intergranular and stress corrosion cracking Microbiologically influenced corrosion (MIC) Erosion-corrosion and cavitation
Module 3: Corrosion Detection and Evaluation Techniques
Visual inspection and condition assessment Non-destructive testing (NDT) methods Ultrasonic thickness gauging Magnetic particle and dye penetrant testing Radiographic inspection Corrosion mapping tools
Module 4: Materials Selection and Engineering Design
Corrosion-resistant alloys and non-metallics Criteria for material compatibility in corrosive environments Influence of metallurgical properties on corrosion behavior Design principles to minimize corrosion risk Coating compatibility with substrate materials
Module 5: Protective Coating Systems
Surface preparation standards (e.g., SSPC, NACE) Paint and polymeric coating systems Metallic coatings and galvanizing Cementitious and bituminous coatings Tape wrapping systems Coating inspection and failure analysis
Module 6: Cathodic Protection Engineering
Principles of cathodic protection CP design criteria and theoretical foundation Potential measurement techniques (Cu/CuSO₄ reference electrodes) Electrical laws (Ohm’s, Kirchhoff’s) relevant to CP Current requirement calculations Polarization curves and CP efficiency analysis
Module 7: Sacrificial Anode Protection Systems
Selection of sacrificial anode materials (zinc, magnesium, aluminum) Current output and consumption rate calculations Installation methods for buried and submerged systems Maintenance, replacement, and performance checks Applications in pipelines, tanks, and marine structures
Module 8: Impressed Current Cathodic Protection (ICCP) Systems
Overview of ICCP system architecture Types of impressed current anodes (graphite, MMO, silicon iron) Deep and shallow ground bed configurations Power sources and rectifier setups Installation procedures for buried and offshore assets Troubleshooting and maintenance practices
Module 9: Current Distribution and Electrical Interference
Current attenuation in long structures Effect of disbonded coatings on current flow Analysis of stray current interference sources DC traction systems and their interaction with pipelines Mitigation techniques (e.g., bonds, decouplers, insulating joints) Monitoring structure-to-electrolyte potentials
Module 10: Monitoring and Performance Assessment
Performance indicators for CP systems Periodic and continuous monitoring strategies Remote monitoring technologies Soil resistivity testing and pH influence Coupon testing and reference cell placement Data logging and reporting standards
Module 11: Risk Mitigation and Failure Prevention
Root cause analysis of corrosion failures Reliability-based maintenance strategies Lifecycle cost analysis for corrosion protection systems Risk ranking of assets based on corrosion susceptibility Case studies on corrosion mitigation success and failure
Module 12: Corrosion Management Systems and Standards
International standards (ISO, NACE, ASTM) for corrosion control Asset integrity management frameworks Integration of corrosion management into maintenance systems Documentation, reporting, and auditing protocols Training and competency development for corrosion professionals
Module 13: Innovations in Corrosion Prevention
Smart coatings with self-healing properties Nanotechnology in anti-corrosion materials Remote sensing and IoT for corrosion detection Advanced modeling tools for CP design Predictive analytics for corrosion forecasting

Have Any Question?

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