Pideya Learning Academy

Advanced Boiler Systems Operations and Maintenance

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
27 Jan - 31 Jan 2025 Live Online 5 Day 2750
10 Mar - 14 Mar 2025 Live Online 5 Day 2750
14 Apr - 18 Apr 2025 Live Online 5 Day 2750
30 Jun - 04 Jul 2025 Live Online 5 Day 2750
28 Jul - 01 Aug 2025 Live Online 5 Day 2750
04 Aug - 08 Aug 2025 Live Online 5 Day 2750
06 Oct - 10 Oct 2025 Live Online 5 Day 2750
15 Dec - 19 Dec 2025 Live Online 5 Day 2750

Course Overview

The Advanced Boiler Systems Operations and Maintenance course by Pideya Learning Academy is meticulously designed to offer a profound understanding of boiler systems, from foundational principles to advanced operational techniques. This comprehensive program equips participants with the knowledge required to manage boiler systems efficiently while prioritizing safety, sustainability, and compliance with industry standards.
Boilers serve as critical components in numerous industrial processes, including power generation, manufacturing, and chemical processing. The global industrial boiler market, valued at $13.8 billion in 2020, is anticipated to grow at a CAGR of 5.3%, reaching $19.9 billion by 2030. This growth highlights the pressing demand for skilled professionals capable of addressing the complexities of boiler systems. With stricter environmental regulations and the rising importance of energy efficiency, organizations require experts adept at optimizing boiler operations to achieve economic and ecological goals.
Participants in this training will gain in-depth insights into advanced boiler technologies, water treatment methodologies, and safety protocols. Key highlights of this training include:
Comprehensive Boiler Fundamentals: Participants will delve into the design, structure, and operational principles of fire tube and water tube boilers, exploring heat transfer mechanisms and combustion processes.
Water Treatment Expertise: Mastery of external and internal water treatment processes, including ion exchange, de-aeration, and chemical dosing techniques, ensures operational efficiency and longevity of systems.
Advanced Efficiency Analysis: The course introduces direct and indirect efficiency calculation methods, enabling participants to evaluate and optimize boiler performance with precision.
Cutting-Edge Instrumentation and Control Systems: In-depth exploration of pressure, temperature, and flow measurement technologies will enhance participants’ ability to manage and optimize boiler control applications effectively.
Environmental Sustainability: Participants will learn strategies for reducing emissions, adhering to global environmental standards, and implementing energy recovery systems for sustainable operations.
Safety and Compliance: The training emphasizes safety protocols and regulatory compliance, including hazard identification, risk management, and alignment with guidelines like NFPA 8502.
Throughout the program, participants will also explore the nuances of boiler maintenance, including blowdown processes and heat recovery techniques. They will acquire skills to manage advanced fuel and air systems, enabling precise control of combustion efficiency and emissions reduction.
This Pideya Learning Academy course prioritizes real-world applicability by integrating advanced efficiency calculation tools and non-destructive inspection methods. By the end of the program, participants will possess a robust understanding of boiler control loops, fostering improved operational decision-making and optimized process performance.
The increasing adoption of industrial boilers across diverse sectors reflects their pivotal role in ensuring uninterrupted operations. However, inefficiencies, improper maintenance, and non-compliance can result in significant economic losses and environmental damage. As regulatory bodies worldwide tighten emissions standards, organizations must invest in advanced training to empower their teams with the skills needed to innovate and operate effectively in a competitive industrial landscape.
By enrolling in Advanced Boiler Systems Operations and Maintenance, participants position themselves at the forefront of industry trends. They gain the capability to address critical challenges, such as scaling, corrosion, and carryover control, while contributing to their organizations’ sustainability initiatives and operational excellence.
This expertly crafted program by Pideya Learning Academy is essential for professionals striving to enhance their technical proficiency, ensure regulatory compliance, and lead their organizations toward achieving strategic energy efficiency goals.

Key Takeaways:

  • Comprehensive Boiler Fundamentals: Participants will delve into the design, structure, and operational principles of fire tube and water tube boilers, exploring heat transfer mechanisms and combustion processes.
  • Water Treatment Expertise: Mastery of external and internal water treatment processes, including ion exchange, de-aeration, and chemical dosing techniques, ensures operational efficiency and longevity of systems.
  • Advanced Efficiency Analysis: The course introduces direct and indirect efficiency calculation methods, enabling participants to evaluate and optimize boiler performance with precision.
  • Cutting-Edge Instrumentation and Control Systems: In-depth exploration of pressure, temperature, and flow measurement technologies will enhance participants’ ability to manage and optimize boiler control applications effectively.
  • Environmental Sustainability: Participants will learn strategies for reducing emissions, adhering to global environmental standards, and implementing energy recovery systems for sustainable operations.
  • Safety and Compliance: The training emphasizes safety protocols and regulatory compliance, including hazard identification, risk management, and alignment with guidelines like NFPA 8502.
  • Comprehensive Boiler Fundamentals: Participants will delve into the design, structure, and operational principles of fire tube and water tube boilers, exploring heat transfer mechanisms and combustion processes.
  • Water Treatment Expertise: Mastery of external and internal water treatment processes, including ion exchange, de-aeration, and chemical dosing techniques, ensures operational efficiency and longevity of systems.
  • Advanced Efficiency Analysis: The course introduces direct and indirect efficiency calculation methods, enabling participants to evaluate and optimize boiler performance with precision.
  • Cutting-Edge Instrumentation and Control Systems: In-depth exploration of pressure, temperature, and flow measurement technologies will enhance participants’ ability to manage and optimize boiler control applications effectively.
  • Environmental Sustainability: Participants will learn strategies for reducing emissions, adhering to global environmental standards, and implementing energy recovery systems for sustainable operations.
  • Safety and Compliance: The training emphasizes safety protocols and regulatory compliance, including hazard identification, risk management, and alignment with guidelines like NFPA 8502.

Course Objectives

Upon completing this Pideya Learning Academy training, participants will learn to:
Understand the chemistry of boiler water treatment for scale, corrosion, and carryover control.
Analyze external and internal water treatment processes to enhance boiler efficiency.
Perform efficiency calculations to evaluate and optimize boiler performance.
Conduct boiler inspections using destructive and non-destructive testing methods.
Interpret and manage control loops within boiler operations.
Navigate legal requirements and industry regulations related to boiler management.
Develop strategies to minimize the environmental impact of boiler systems.
Implement safety measures and protocols to ensure secure boiler operations.

Personal Benefits

Participants of this program will gain:
A comprehensive understanding of boiler systems and their operational intricacies.
Skills to evaluate and improve boiler performance metrics.
Confidence in navigating regulatory frameworks and compliance requirements.
Expertise in identifying and mitigating potential safety and environmental risks.
Improved career prospects through specialized knowledge and certification.
Practical insights into modern techniques for managing industrial boilers.

Organisational Benefits

Organizations that invest in this training for their employees will benefit from:
Enhanced operational efficiency through optimized boiler management.
Improved compliance with legal and environmental regulations.
Reduction in energy consumption and operational costs.
Increased safety standards, minimizing workplace incidents.
Access to skilled professionals capable of conducting in-depth system analysis.
Strengthened sustainability initiatives through environmentally responsible practices.

Who Should Attend

This course is ideal for:
Boiler Inspectors
Steam Plant Operators
Maintenance Engineers / Managers
Operation Managers
Safety Officers
Boiler Design Engineers
The Advanced Boiler Systems Operations and Maintenance is a valuable program for professionals seeking to enhance their technical expertise and contribute to operational excellence within their organizations.

Course Outline

Module 1: Boiler Fundamentals
Introduction to Boilers Fire Tube Boilers Water Tube Boilers Boiler Components and Steaming Process Basics of Mass and Energy Balances in Boilers Combustion Gas Routing within Boilers Heat Transfer Principles in Boilers Conduction Convection Radiation Properties of Steam Superheated Steam Latent Heat Sensible Heat
Module 2: Combustion Principles and Burner Systems
Fundamentals of Combustion in Boilers Excess Air and Flue Gas Relationships Burner Types and Selection Atomization in Burners Oil Burners Gas Burners NOx Reduction Burners NOx Emission Control Techniques Boiler Operation Procedures Burner Shutdown Based on Steam Pressure Control Boiler Shutdown Protocols Short-term Shutdown Cold Restart Procedures Safety Systems for Fuel and Air Supply Control Selection of Burner Control Systems
Module 3: Boiler Instrumentation and Control Systems
Principles of Instrumentation Pressure Measurement Techniques Level Measurement Technologies Temperature Measurement Methods Flow Measurement Systems Boiler Control Applications Drum Level Control Single-Element Control Two-Element Control Three-Element Control Dearator Level Control Temperature Control Mechanisms
Module 4: Advanced Fuel and Air Management Systems
Fuel-to-Air Ratio Control Strategies Series Limited Control Parallel Limited Control Lead-Lag Firing Control Oxygen Trim Control Main Header Control Processes
Module 5: Water Treatment for Boilers
External Water Treatment Methods Ion Exchange Processes Dearation Techniques Evaporation Processes Internal Water Treatment Methods Lime Soda Process Phosphate Treatment Methods Chemical Dosing Techniques for Continuous Treatment
Module 6: Boiler Maintenance and Blowdown Systems
Blowdown Processes Intermittent Blowdown Techniques Continuous Blowdown Processes Blowdown Heat Recovery Methods Blowdown Control Techniques
Module 7: Boiler Efficiency Optimization
Efficiency Assessment Methods Direct Efficiency Calculations Indirect Efficiency Calculations Heat Transfer Calculations in Boilers
Module 8: Boiler Safety and Inspection
Hazards in Boiler and Combustion Systems Boiler Inspection Protocols NFPA 8502 Guidelines for Boiler Explosion and Implosion Prevention Troubleshooting Techniques
Module 9: Environmental and Emissions Control
Emission Standards for Boilers Techniques for Reducing Carbon and Nitrogen Emissions Energy Recovery Systems for Sustainable Operations

Have Any Question?

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