Pideya Learning Academy

Above-Ground Storage Tanks: Best Practices in Design and Operation

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
24 Feb - 28 Feb 2025 Live Online 5 Day 2750
10 Mar - 14 Mar 2025 Live Online 5 Day 2750
21 Apr - 25 Apr 2025 Live Online 5 Day 2750
09 Jun - 13 Jun 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
15 Sep - 19 Sep 2025 Live Online 5 Day 2750
13 Oct - 17 Oct 2025 Live Online 5 Day 2750
24 Nov - 28 Nov 2025 Live Online 5 Day 2750

Course Overview

The “Above-Ground Storage Tanks: Best Practices in Design and Operation” course by Pideya Learning Academy is a premier program designed to address the critical challenges in managing above ground atmospheric storage tanks (ASTs) used for hydrocarbon liquids. With the increasing global demand for oil and gas storage, the integrity and safety of these storage systems have never been more vital. Industry reports indicate that over 60% of aboveground storage tanks globally are either approaching or exceeding their design life, highlighting an urgent need for specialized training to ensure compliance, safety, and operational efficiency. Furthermore, inadequate inspection and maintenance contribute to over 50% of tank failures, emphasizing the importance of proactive management strategies.
This course provides an in-depth understanding of key industry standards, particularly API Standards 620, 650, and 653, which govern the design, construction, and inspection of aboveground tanks. Participants will explore best practices for ensuring the structural integrity of storage tanks, selecting appropriate materials, and implementing cutting-edge inspection methodologies. The curriculum also delves into advanced techniques for leak detection, risk-based inspection (RBI), and compliance with environmental regulations, enabling organizations to meet evolving industry requirements effectively.
Key highlights of the training include:
A comprehensive analysis of API 620, 650, and 653 standards, equipping participants with the knowledge to meet industry benchmarks for storage tank design and operation.
Practical insights into risk assessment and hazard identification, addressing critical challenges in tank integrity and operational safety.
Advanced methodologies for non-destructive testing (NDT), such as ultrasonic testing, radiographic examination, and magnetic particle inspection, tailored for aboveground storage systems.
Strategies for lifecycle management, including predictive maintenance, tank retrofitting, and performance optimization.
Guidance on mitigating corrosion and structural damage, using techniques like cathodic protection and protective coatings.
Emphasis on seismic design considerations and compliance with stringent environmental standards, ensuring resilience in high-risk zones.
Real-world scenarios on tank failure response and leak management to minimize environmental and operational risks.
As the energy industry increasingly prioritizes sustainability and reliability, professionals must stay ahead by adopting robust best practices in storage tank management. Pideya Learning Academy recognizes this need and has tailored this training program to bridge the skills gap, preparing participants to tackle the complex challenges posed by aging infrastructure and stringent regulatory demands.
According to market data, the global oil and gas storage market is projected to grow at a compound annual growth rate (CAGR) of over 4.5% in the next decade, driven by the demand for secure and efficient storage solutions. By addressing both the technical and managerial aspects of AST operations, this course empowers participants to contribute effectively to organizational goals, ensuring cost-effectiveness, operational efficiency, and environmental stewardship.
Participants will gain not only a solid technical foundation but also a strategic perspective, enabling them to align their operations with organizational and regulatory priorities. The training emphasizes real-world application and provides actionable insights that professionals can immediately implement in their roles.
Whether you are an engineer, inspector, maintenance professional, or facility manager, this course offers an unparalleled opportunity to enhance your expertise in aboveground storage tanks. With its industry-aligned content and a focus on delivering measurable outcomes, this program positions participants at the forefront of storage tank management.
Elevate your skills and ensure your organization remains compliant and competitive with Pideya Learning Academy’s “Above-Ground Storage Tanks: Best Practices in Design and Operation” training.

Key Takeaways:

  • A comprehensive analysis of API 620, 650, and 653 standards, equipping participants with the knowledge to meet industry benchmarks for storage tank design and operation.
  • Practical insights into risk assessment and hazard identification, addressing critical challenges in tank integrity and operational safety.
  • Advanced methodologies for non-destructive testing (NDT), such as ultrasonic testing, radiographic examination, and magnetic particle inspection, tailored for aboveground storage systems.
  • Strategies for lifecycle management, including predictive maintenance, tank retrofitting, and performance optimization.
  • Guidance on mitigating corrosion and structural damage, using techniques like cathodic protection and protective coatings.
  • Emphasis on seismic design considerations and compliance with stringent environmental standards, ensuring resilience in high-risk zones.
  • Real-world scenarios on tank failure response and leak management to minimize environmental and operational risks.
  • A comprehensive analysis of API 620, 650, and 653 standards, equipping participants with the knowledge to meet industry benchmarks for storage tank design and operation.
  • Practical insights into risk assessment and hazard identification, addressing critical challenges in tank integrity and operational safety.
  • Advanced methodologies for non-destructive testing (NDT), such as ultrasonic testing, radiographic examination, and magnetic particle inspection, tailored for aboveground storage systems.
  • Strategies for lifecycle management, including predictive maintenance, tank retrofitting, and performance optimization.
  • Guidance on mitigating corrosion and structural damage, using techniques like cathodic protection and protective coatings.
  • Emphasis on seismic design considerations and compliance with stringent environmental standards, ensuring resilience in high-risk zones.
  • Real-world scenarios on tank failure response and leak management to minimize environmental and operational risks.

Course Objectives

After completing this Pideya Learning Academy training, participants will learn:
To understand and apply various aspects of API codes and recommended practices to ensure mechanical integrity through effective inspections.
To identify hazards, conduct analyses, and implement robust risk assessment and management strategies for aboveground storage tanks.
To evaluate and select appropriate tank monitoring and integrity testing methods that align with organizational goals.
To design effective inspection and maintenance plans that enhance operational efficiency and minimize risks.
To integrate tank inventory management and retrofitting processes to meet compliance standards and ensure long-term reliability.

Personal Benefits

Participants will gain:
In-depth knowledge of API Standards 620, 650, and 653, relevant to aboveground storage tanks.
Enhanced skills in inspection, risk assessment, and tank management strategies.
A competitive edge in career advancement through specialized expertise in tank inspections.
The ability to implement industry-recommended practices, ensuring professional excellence.
Confidence in managing complex inspection and compliance tasks effectively.

Organisational Benefits

Who Should Attend

This course is ideal for professionals responsible for engineering, inspection, maintenance, and management of aboveground atmospheric storage tanks storing hydrocarbon liquids. Target participants include:
Engineers involved in tank design and maintenance.
Inspection and maintenance specialists.
Facility managers overseeing tank operations.
Risk management and compliance professionals.
This course by Pideya Learning Academy ensures participants leave equipped with the skills and knowledge to elevate their professional and organizational performance.

Course Outline

Module 1: Fundamentals of Above Ground Storage Tanks
Overview of Above Ground Storage Tanks (ASTs) Industry Codes, Standards, and Regulatory Compliance Design and Engineering of Storage Tanks Shell thickness calculation methodologies Stress analysis for structural integrity Cylindrical component pressure management Safety Requirements and Best Practices
Module 2: Advanced Design Standards for Storage Tanks
Application of API 620, API 650, and API 653 Calculation Techniques for Safe Design and Construction Material selection criteria Structural stress evaluation Dynamic response considerations
Module 3: Tank Integrity and Inspection Essentials
Fundamental Principles of Tank Inspection Visual inspection techniques Documentation and reporting standards Non-Destructive Testing (NDT) Methods Ultrasonic testing for material integrity Magnetic particle inspection (MPI) Radiographic examination techniques
Module 4: Damage Mechanisms and Prevention Strategies
Types of Corrosion in ASTs Uniform corrosion Pitting and crevice corrosion Stress corrosion cracking Mechanisms of Damage and Failure Modes Corrosion Mitigation Techniques Protective coatings and linings Cathodic protection systems
Module 5: Repair, Alteration, and Reconstruction of Storage Tanks
Guidelines for Structural Repairs Shell repair techniques Replacement of bottom plates Roof component reconstruction Procedures for Tank Dismantling and Reassembly Welding Standards and Procedures Welder qualification requirements Inspection of welding zones
Module 6: Roof and Foundation Engineering
Structural Design and Maintenance of Tank Roofs Internal floating roofs External floating roofs Inspection of roof seals and welds Tank Foundation Engineering Evaluation of bottom settlement Foundation repair and reinforcement techniques Annular Plate Design Considerations
Module 7: Evaluation and Assessment of Tank Components
Bottom Plate Analysis and Thickness Evaluation Shell Component Inspections Seismic Impact Assessments and Mitigation
Module 8: Inspection and Testing Protocols
Inspection Frequencies and Schedules Internal and external inspection strategies Alternative inspection techniques Risk-Based Inspection (RBI) Methodologies (API RP 580) Fitness-for-Service Evaluations (API RP 579)
Module 9: Groundwater and Environmental Protection
Groundwater Contamination Prevention Techniques Tank Leak Detection Systems Emergency Response for Tank Failures
Module 10: Seismic and Environmental Design Considerations
Seismic Load Analysis for Storage Tanks Design Modifications for High-Risk Zones Compliance with Environmental Regulations
Module 11: Advanced Non-Destructive Examination (NDE)
Innovations in NDE Technologies Real-Time Inspection Systems Techniques for On-line and Off-line Testing
Module 12: Lifecycle Management and Performance Optimization
Long-Term Monitoring Techniques Maintenance Best Practices Advanced Analytics for Predictive Maintenance

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