Pideya Learning Academy

Comprehensive Compressor and Turbine Systems Design and Maintenance

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
10 Feb - 19 Feb 2025 Live Online 10 Day 5250
24 Mar - 02 Apr 2025 Live Online 10 Day 5250
26 May - 04 Jun 2025 Live Online 10 Day 5250
16 Jun - 25 Jun 2025 Live Online 10 Day 5250
07 Jul - 16 Jul 2025 Live Online 10 Day 5250
25 Aug - 03 Sep 2025 Live Online 10 Day 5250
20 Oct - 29 Oct 2025 Live Online 10 Day 5250
08 Dec - 17 Dec 2025 Live Online 10 Day 5250

Course Overview

The global rotating equipment market is projected to reach $89.7 billion by 2029, growing at a CAGR of 6.3% (Fortune Business Insights, 2023). Industrial facilities report that 42% of unplanned downtime originates from compressor and turbine failures, costing an average of $260,000 per hour in production losses (Deloitte, 2024). This Comprehensive Compressor and Turbine Systems Design and Maintenance program combines Compressor Systems: Design, Operation, and Maintenance with Rotating Machinery and Pumps: Operation and Maintenance Mastery, creating an integrated framework for reliability engineering excellence.
Modern industrial operations demand 23% higher equipment efficiency standards compared to pre-pandemic levels (McKinsey, 2023), while 78% of maintenance teams lack specialized training in advanced diagnostics (Plant Engineering, 2024). This program bridges critical knowledge gaps by delivering:
Aerodynamic mastery of centrifugal compressor performance curves and surge control
Thermodynamic optimization of steam turbine cycles under ultra-supercritical conditions
Predictive maintenance frameworks incorporating vibration analysis, oil diagnostics, and thermography
Lifecycle cost modeling for strategic repair/replace decisions
Key program highlights include:
World-class standards alignment: API, ASME, and ISO compliance protocols
Performance analytics: Molecular weight impacts on compressor efficiency
Advanced sealing systems: Labyrinth, dry gas, and liquid film technologies
Operational resilience: Anti-surge control algorithms and steam path optimization
Maintenance economics: Cost-benefit analysis of online washing vs. shutdown servicing
For operations teams, the course provides failure mode expertise covering:
Rotor dynamics and bearing degradation patterns
Blade path erosion monitoring in turbines
Lubrication system failures root cause analysis
For engineering leaders, it delivers:
Selection criteria for new equipment procurement
Digital twin applications in performance monitoring
Reliability-centered maintenance strategy development

Course Objectives

Upon completion, participants will be able to:
Evaluate compressor/turbine designs against API 617 and ASME PTC standards
Diagnose aerodynamic/thermal instabilities using performance curve analysis
Specify lubrication systems for extreme operating conditions
Implement predictive maintenance programs with vibration/Oil Debris Monitoring
Optimize Rankine cycle efficiency in steam turbine operations

Personal Benefits

Certification in Rotating Equipment Engineering
Mastery of ASME/API compliance requirements
Diagnostic skills for complex failure modes
Peer network of reliability professionals

Organisational Benefits

30-45% reduction in unplanned downtime
15-25% improvement in equipment lifespan
20% decrease in energy consumption per output
Standardized practices across maintenance teams

Who Should Attend

Operations & Maintenance
Chief Engineers
Reliability Managers
Maintenance Superintendents
Technical Specialists
Rotating Equipment Engineers
Mechanical Integrity Leads
Vibration Analysts
Plant Leadership
Operations Directors
Asset Performance Managers
Technical Authority Personnel

Course Outline

Module 1: Gas Thermodynamics & Compressor Principles
Gas properties and thermodynamic laws Centrifugal compressor aerodynamics Pressure-velocity relationships in compressors Mass/volume flow calculations (pressure, temperature, gas composition) Molecular weight impact on performance Discharge temperature and power absorption analysis Surge and choke phenomena investigation/control
Module 2: Compressor Design & Operation
Compressor classification by design/application Global standards (API, ASME, ISO) Centrifugal compressor construction elements Efficiency analysis methodologies Operational best practices Pump fundamentals and classification Pump components and functional analysis
Module 3: Steam Thermodynamics
Steam properties and Mollier chart applications Rankine cycle optimization Steam consumption per kWh production Ultra-supercritical operating conditions Pump operational performance metrics Pump maintenance and troubleshooting
Module 4: Turbine Design & Operation
Steam turbine design characteristics Rotating/stationary blade technology Sealing systems (internal/external) Journal/thrust bearing configurations Turbine valve systems (stop/control/non-return) Control systems and safety interlocks Turbine performance parameters
Module 5: Advanced Maintenance Techniques
Piping and foundation requirements Thermal machine alignment protocols Rotor balancing methodologies Seal surface treatment technologies Online cleaning systems Condition monitoring techniques: Vibration analysis Oil debris monitoring Thermographic inspection Lubrication system maintenance Condenser and extraction system maintenance

Have Any Question?

We’re here to help! Reach out to us for any inquiries about our courses, training programs, or enrollment details. Our team is ready to assist you every step of the way.