Pideya Learning Academy

Storage Tank Farm Operations and Maintenance

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
03 Feb - 07 Feb 2025 Live Online 5 Day 2750
03 Mar - 07 Mar 2025 Live Online 5 Day 2750
21 Apr - 25 Apr 2025 Live Online 5 Day 2750
23 Jun - 27 Jun 2025 Live Online 5 Day 2750
14 Jul - 18 Jul 2025 Live Online 5 Day 2750
25 Aug - 29 Aug 2025 Live Online 5 Day 2750
03 Nov - 07 Nov 2025 Live Online 5 Day 2750
22 Dec - 26 Dec 2025 Live Online 5 Day 2750

Course Overview

In the global energy and petrochemical industries, the safe, efficient, and compliant management of bulk liquid storage systems is a critical operational priority. As demand for oil, gas, and refined products continues to surge worldwide, the complexity and importance of managing storage tank farms have intensified. The Storage Tank Farm Operations and Maintenance training program offered by Pideya Learning Academy is specifically designed to provide professionals with the comprehensive knowledge required to oversee the full life cycle of tank systems — from design and operation to inspection, maintenance, and regulatory alignment.
With the International Energy Agency (IEA) reporting global oil demand exceeding 101.7 million barrels per day in 2023, the scale and safety of storage infrastructures have never been more crucial. Facilities that fail to maintain proper operating standards not only risk environmental damage but also face significant financial penalties and reputational harm. Moreover, the U.S. Environmental Protection Agency (EPA) highlights that approximately 30% of storage tank emissions are due to poor maintenance and ineffective vapor control systems, underscoring the urgent need for industry-wide improvements in technical competency.
This course equips participants with a deep technical understanding of tank types such as fixed roof, floating roof, and pressurized systems, as well as the behavior of hydrocarbon fluids under varying operational conditions. It addresses critical areas like calibration methods, measurement instrumentation, emission containment systems, and corrosion mitigation strategies, ensuring professionals can make informed decisions that align with both performance and compliance goals.
Some of the key highlights of the Storage Tank Farm Operations and Maintenance training include:
Comprehensive understanding of hydrocarbon fluid properties and flash calculations, which are crucial in determining pressure behavior, evaporation rates, and safe storage conditions.
Technical insights into fixed and floating roof tank designs, including components like seal systems, vents, pressure-relief devices, and emergency mechanisms.
In-depth knowledge of measurement instrumentation such as orifice plates, ultrasonic sensors, and Coriolis mass flow meters for precise monitoring of tank volumes and product transfers.
Troubleshooting techniques for common operational issues, including venting system failures, floating roof issues, and tank breathing losses.
Detailed coverage of tank isolation, fire protection systems, and mechanical/electrical safety standards, supporting emergency preparedness and incident prevention.
Guided procedures for tank cleaning, degassing, environmental safeguards, and recommissioning, based on industry-aligned maintenance schedules and standards.
Advanced corrosion control strategies, including cathodic protection, coating inspections, and the application of chemical inhibitors to prolong asset life.
In addition to these topics, participants will gain insights into vapor recovery systems, inter-tank product transfers, blending operations, and inventory accuracy protocols. By integrating real-world examples and current regulatory frameworks, the course empowers attendees to approach storage tank operations with enhanced clarity, confidence, and technical proficiency.
Delivered by seasoned industry experts, the training is designed to foster a well-rounded understanding of storage systems that balances engineering principles with environmental stewardship and operational safety. The learning experience is tailored to reflect the diverse challenges faced by professionals in terminals, refineries, and large-scale industrial storage facilities.
Whether managing large tank farms, overseeing facility operations, or supporting engineering and HSE compliance teams, participants will leave the course with actionable knowledge and a strong foundation for operational excellence. Through this program, Pideya Learning Academy continues its commitment to delivering future-focused training that meets the evolving needs of the global energy and infrastructure sectors.

Key Takeaways:

  • Comprehensive understanding of hydrocarbon fluid properties and flash calculations, which are crucial in determining pressure behavior, evaporation rates, and safe storage conditions.
  • Technical insights into fixed and floating roof tank designs, including components like seal systems, vents, pressure-relief devices, and emergency mechanisms.
  • In-depth knowledge of measurement instrumentation such as orifice plates, ultrasonic sensors, and Coriolis mass flow meters for precise monitoring of tank volumes and product transfers.
  • Troubleshooting techniques for common operational issues, including venting system failures, floating roof issues, and tank breathing losses.
  • Detailed coverage of tank isolation, fire protection systems, and mechanical/electrical safety standards, supporting emergency preparedness and incident prevention.
  • Guided procedures for tank cleaning, degassing, environmental safeguards, and recommissioning, based on industry-aligned maintenance schedules and standards.
  • Advanced corrosion control strategies, including cathodic protection, coating inspections, and the application of chemical inhibitors to prolong asset life.
  • Comprehensive understanding of hydrocarbon fluid properties and flash calculations, which are crucial in determining pressure behavior, evaporation rates, and safe storage conditions.
  • Technical insights into fixed and floating roof tank designs, including components like seal systems, vents, pressure-relief devices, and emergency mechanisms.
  • In-depth knowledge of measurement instrumentation such as orifice plates, ultrasonic sensors, and Coriolis mass flow meters for precise monitoring of tank volumes and product transfers.
  • Troubleshooting techniques for common operational issues, including venting system failures, floating roof issues, and tank breathing losses.
  • Detailed coverage of tank isolation, fire protection systems, and mechanical/electrical safety standards, supporting emergency preparedness and incident prevention.
  • Guided procedures for tank cleaning, degassing, environmental safeguards, and recommissioning, based on industry-aligned maintenance schedules and standards.
  • Advanced corrosion control strategies, including cathodic protection, coating inspections, and the application of chemical inhibitors to prolong asset life.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Understand the types, components, and operational principles of hydrocarbon storage tanks
Evaluate the impact of pressure, temperature, and flash calculations on stored fluids
Implement tank maintenance, repair, and alteration procedures in compliance with safety regulations
Apply effective techniques for tank venting, fire safety, emission control, and vapor recovery
Operate and troubleshoot measurement equipment including gas, liquid, and mass flow meters
Manage tank drainage systems, inter-tank transfers, and product blending with quality assurance
Execute tank cleaning protocols, isolation practices, and recommissioning standards
Analyze corrosion types, causes, and implement appropriate monitoring and protection strategies

Personal Benefits

Strengthen technical skills in fluid behavior, tank troubleshooting, and emission reduction
Improve understanding of global standards related to storage and fire safety systems
Gain confidence in evaluating and resolving corrosion-related challenges
Expand knowledge of instrumentation and measurement tools
Increase career potential by mastering best practices in tank farm management

Organisational Benefits

Minimize operational risks through improved tank inspection and maintenance knowledge
Enhance reliability and safety of storage systems, aligning with HSE compliance
Optimize product measurement, blending accuracy, and minimize transfer losses
Reduce operational costs through emission control and energy-efficient strategies
Ensure preparedness in tank shutdown, cleaning, and recommissioning procedures

Who Should Attend

This program is ideal for:
Maintenance Engineers and Operations Supervisors
Storage Tank Inspectors and Facility Engineers
HSE Professionals and Risk Managers
Instrumentation and Control Technicians
Mechanical Engineers and Project Managers
Oil Terminal Managers and Refinery Operations Personnel

Course Outline

Module 1: Fundamentals of Hydrocarbon Fluids and Thermodynamics
Characteristics of crude oil and gas compositions Basic thermophysical properties of reservoir fluids Flash point and phase behavior in multiphase systems Equilibrium calculations under varying pressure-temperature conditions Key hydrocarbon phase parameters (API, GOR, shrinkage factor) Overview of paraffins, aromatics, resins, and asphaltenes Fluid compressibility and viscosity variations Oil and gas fluid compatibility assessment
Module 2: Design and Operation of Atmospheric Storage Tanks
Overview of oil storage systems and applications Design configurations: fixed roof, cone roof, dome roof tanks Floating roof tanks: external, internal, and full contact types Hemispheroidal and spherical storage tank designs Comparative analysis of ultra-float and double-deck roofs Criteria for selecting appropriate tank type for product Evaluation of roof drain systems and seals Foundation and anchoring systems for large-scale tanks
Module 3: Engineering Standards and Integrity of Tank Components
Tank construction codes and regulatory requirements Materials selection for tank shells, roofs, and nozzles Mechanical design criteria for pressure and non-pressure tanks Assessment of tank shell plates, nozzles, manways, and sumps Inspection protocols and hydrostatic testing procedures Procedures for repair, modification, and retrofitting Non-destructive testing (NDT) techniques Documentation and record-keeping for tank integrity
Module 4: Tank Safety Systems and Emission Control Technologies
Venting systems and pressure vacuum relief devices Fire suppression systems and foam chambers Emergency venting and flame arrestor installations Tank blanketing and inert gas systems Overview of vapor recovery unit (VRU) systems Leak detection and vapor monitoring equipment Emission estimation and reporting standards Compliance with environmental emission regulations
Module 5: Operational Management of Storage Facilities
Tank start-up, shutdown, and monitoring routines Mixing and homogenization of stored products Troubleshooting operational abnormalities in tanks Routine tank inspections and maintenance planning Root cause analysis of tank performance issues Fail-safe procedures and contingency planning Energy efficiency optimization in tank farms
Module 6: Advanced Fluid Measurement and Metering Systems
Measurement objectives and process flow mapping Overview of metering systems: volumetric vs. mass flow Temperature compensation in custody transfer Orifice plate and ultrasonic flow meters Coriolis and turbine meters for hydrocarbon measurement Differential pressure and positive displacement meters Calculation of standard volume and density correction Inventory reconciliation and loss estimation
Module 7: Inter-Tank Transfers and Export Readiness
Transfer protocols between storage tanks Changing service duty of tanks (e.g., crude to diesel) Pipeline transfer operations and thermal relief management Export loading systems and scheduling coordination Tanker loading and metocean considerations Tank gauging and calibration methods Real-time inventory tracking systems Product blending and batch integrity control
Module 8: Tank Cleaning, Isolation, and Recommissioning
Mechanical and electrical isolation procedures Permit to work and safety documentation Internal visual inspection and cleaning checklist Cleaning methods: chemical, water jetting, vapor-phase Waste collection and environmental compliance Gas freeing and vapor testing equipment Re-integration and commissioning of tanks Tank re-entry and operational validation tests
Module 9: Corrosion Science and Mitigation in Tank Systems
Mechanisms of internal and external corrosion Environmental and process-induced corrosion risks Cathodic protection systems: sacrificial and impressed current Application of corrosion inhibitors in static systems Internal coating and lining techniques Corrosion monitoring tools and inspection routines Risk-based inspection (RBI) methodology Standards for corrosion control in storage facilities
Module 10: Safety Systems and Emergency Response in Storage Operations
Types of fire detection and suppression systems Deployment and testing of firefighting foam systems Placement of fire hydrants, hoses, and extinguishers Emergency response planning and drills Spill containment barriers and bund walls Safety signage and hazard communication protocols Personal protective equipment (PPE) standards Incident reporting and post-event analysis

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