Pideya Learning Academy

Design and Maintenance of Storage Tanks

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
13 Jan - 17 Jan 2025 Live Online 5 Day 2750
17 Feb - 21 Feb 2025 Live Online 5 Day 2750
12 May - 16 May 2025 Live Online 5 Day 2750
30 Jun - 04 Jul 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
08 Sep - 12 Sep 2025 Live Online 5 Day 2750
17 Nov - 21 Nov 2025 Live Online 5 Day 2750
22 Dec - 26 Dec 2025 Live Online 5 Day 2750

Course Overview

Storage tanks are indispensable assets in the oil, gas, petrochemical, and chemical industries—enabling secure containment, operational flexibility, and inventory management of hazardous and high-value fluids. As global energy consumption continues to climb, and with increasing emphasis on sustainable operations and compliance, professionals must ensure that these tanks are designed, operated, and maintained to the highest standards. The Design and Maintenance of Storage Tanks course offered by Pideya Learning Academy provides a comprehensive exploration of design methodologies, maintenance strategies, material considerations, and international compliance frameworks that govern above-ground storage tanks (ASTs).
Globally, the oil storage market is forecasted to exceed USD 22.5 billion by 2027, driven by the proliferation of energy demand, stricter environmental mandates, and the strategic need for reserve capacities, according to research by Global Market Insights. These dynamics highlight the critical role of storage tanks in supporting supply chain resilience and environmental protection. At the same time, aging infrastructure and evolving design codes demand a renewed focus on lifecycle asset management and integrity assurance, making this training timely and essential for professionals involved in tank operations, maintenance, and engineering.
Throughout the course, participants will explore a full spectrum of tank types—including vertical, horizontal, fixed-roof, and floating-roof tanks—and gain a clear understanding of structural requirements, foundation design, corrosion control, product compatibility, inspection procedures, and emergency planning. With in-depth reference to widely recognized standards such as API 650, API 620, API 653, and API 2610, the course also emphasizes real-world considerations and emerging practices that enhance safety, efficiency, and operational integrity.
Several key highlights are embedded throughout the learning journey to ensure participants gain maximum benefit from the program. These include:
An in-depth breakdown of various tank configurations and structural classifications, including design implications for different tank types.
Analysis of international codes and standards, with practical insights into their application in design, inspection, and maintenance phases.
Detailed discussions on material selection, stress considerations, and construction sequences to ensure optimal performance and regulatory compliance.
Exploration of failure modes including stress cracking, corrosion, and settlement, with preventive engineering measures and mitigation strategies.
Comprehensive strategies for developing maintenance schedules, rooted in risk-based inspection (RBI) and condition-monitoring principles.
Focused coverage on safety planning, environmental compliance, and containment strategies to minimize operational risk and reputational damage.
Review of industry advancements and digital trends influencing modern tank terminal management and asset optimization.
By integrating theoretical frameworks with contextual industry insights, the course empowers professionals to improve decision-making around tank design, lifecycle management, and regulatory compliance. Participants will leave with a heightened ability to support asset longevity, reduce operational risk, and align with global safety and performance expectations.

Key Takeaways:

  • An in-depth breakdown of various tank configurations and structural classifications, including design implications for different tank types.
  • Analysis of international codes and standards, with practical insights into their application in design, inspection, and maintenance phases.
  • Detailed discussions on material selection, stress considerations, and construction sequences to ensure optimal performance and regulatory compliance.
  • Exploration of failure modes including stress cracking, corrosion, and settlement, with preventive engineering measures and mitigation strategies.
  • Comprehensive strategies for developing maintenance schedules, rooted in risk-based inspection (RBI) and condition-monitoring principles.
  • Focused coverage on safety planning, environmental compliance, and containment strategies to minimize operational risk and reputational damage.
  • Review of industry advancements and digital trends influencing modern tank terminal management and asset optimization.
  • An in-depth breakdown of various tank configurations and structural classifications, including design implications for different tank types.
  • Analysis of international codes and standards, with practical insights into their application in design, inspection, and maintenance phases.
  • Detailed discussions on material selection, stress considerations, and construction sequences to ensure optimal performance and regulatory compliance.
  • Exploration of failure modes including stress cracking, corrosion, and settlement, with preventive engineering measures and mitigation strategies.
  • Comprehensive strategies for developing maintenance schedules, rooted in risk-based inspection (RBI) and condition-monitoring principles.
  • Focused coverage on safety planning, environmental compliance, and containment strategies to minimize operational risk and reputational damage.
  • Review of industry advancements and digital trends influencing modern tank terminal management and asset optimization.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Identify key design elements and functional components of storage tanks
Understand construction techniques and sequences used in above-ground tanks
Differentiate between types of storage tanks based on application and contents
Analyze material selection for construction and compatibility with stored substances
Interpret relevant standards and codes governing tank design and operation
Evaluate performance indicators and failure risks
Explore methods for corrosion prevention and structural integrity preservation
Apply inspection strategies for early detection of defects
Implement safe operating procedures and emergency response planning

Personal Benefits

Technical mastery of storage tank architecture and operation
Enhanced understanding of code compliance and industry standards
Improved capability to diagnose and prevent structural failures
Increased confidence in managing inspection, repair, and maintenance tasks
Competitive edge through up-to-date knowledge of evolving industry practices

Organisational Benefits

Strengthened in-house knowledge on API tank standards and industry best practices
Improved safety and risk management protocols for storage assets
Enhanced reliability and lifespan of tanks through structured maintenance planning
Reduction in unplanned outages and environmental compliance risks
Better decision-making capacity in tank design, procurement, and inspection workflows

Who Should Attend

This course is tailored for:
Engineers and supervisors working in tank farms, terminals, and refineries
Mechanical and process engineers involved in fluid storage systems
Professionals overseeing the loading, unloading, or transfer of oil, gas, and chemical products
Inspection and maintenance personnel responsible for asset integrity
Project managers engaged in new tank installations or facility upgrades
Compliance and safety officers involved in operational oversight

Course Outline

Module 1: Fundamentals of Storage Tanks and Hydrocarbon Handling
Overview of global energy consumption trends Physical and chemical properties of stored petroleum products Categories of flammable liquids and vapor pressure considerations Safety and risk mitigation in hydrocarbon storage Emergency response protocols and spill containment Fire suppression systems and fire-resistant design Industrial applications and classifications of storage tanks
Module 2: Regulatory Frameworks and Industry Design Standards
Overview of international tank design codes and compliance Technical interpretation of API 650 for welded storage tanks Application of API 620 for low-pressure and refrigerated tanks Implementation of API 2610 for terminal and facility management Types of atmospheric and pressurized tanks: welded, bolted, etc. Mechanical design components: shell, nozzles, manways, and base plates Tank roof configurations: cone, dome, and internal/external floating Seal types: primary and secondary seals, rim space design Pressure-vacuum relief systems and flame arrestors Drainage solutions, sump systems, and water separation strategies
Module 3: Tank Design Methodology and Engineering Calculations
Key parameters in selecting appropriate tank configurations Tank sizing methods and volume capacity computations Geometry and usage of cylindrical, conical, and spherical tanks Tank mixers, agitators, and bottom sludge & water (BS&W) control Concepts of secondary containment and double-wall tank systems Basic principles of tank foundation engineering Layout design principles and minimum spacing requirements Plot planning and zoning regulations for tank farms
Module 4: Structural Integrity and Construction Engineering
Metallurgical properties and selection of tank materials Welding techniques, procedures, and standards Inspection protocols for welds: radiography, ultrasonic, dye penetrant Calculation of design loads, wind loads, and seismic considerations Coating systems for corrosion prevention and tank longevity Fabrication stages and tank erection methods Common causes of structural tank failure and deformation Electrochemical corrosion mechanisms and cathodic protection design
Module 5: Inspection, Testing, and Preventive Maintenance
Detailed interpretation of API 653 for tank repair and reconstruction Visual inspection, ultrasonic thickness gauging, and magnetic particle testing Analysis of historical tank failures and incident case studies Tank Inventory Systems (TIS) and automated reconciliation Techniques in level measurement: radar, servo, float, and hydrostatic Instrumentation and control integration for tank monitoring
Module 6: Terminal Operations and Tank Facility Management
Operations workflow in tank terminals and depots Product receipt, transfer, and dispatch mechanisms Vapor recovery systems and emission control Inventory balancing and reconciliation methods Regulatory audits and environmental compliance checks
Module 7: Risk Management and Emergency Preparedness
Hazard Identification (HAZID) and Hazard and Operability Study (HAZOP) Failure Mode and Effects Analysis (FMEA) in tank systems Development of tank-specific emergency response plans Fire risk scenarios and response time modeling Case reviews of tank overfill, explosion, and environmental disasters
Module 8: Digital Technologies and Automation in Tank Systems
Supervisory Control and Data Acquisition (SCADA) integration Real-time monitoring and alarm systems Digital twin modeling for tank farm simulation Asset integrity management systems (AIMS) Predictive maintenance using sensor data and AI analytics

Have Any Question?

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