Pideya Learning Academy

Pipeline Design, Testing, and Inspection Techniques

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
10 Feb - 14 Feb 2025 Live Online 5 Day 2750
24 Mar - 28 Mar 2025 Live Online 5 Day 2750
26 May - 30 May 2025 Live Online 5 Day 2750
16 Jun - 20 Jun 2025 Live Online 5 Day 2750
07 Jul - 11 Jul 2025 Live Online 5 Day 2750
25 Aug - 29 Aug 2025 Live Online 5 Day 2750
20 Oct - 24 Oct 2025 Live Online 5 Day 2750
08 Dec - 12 Dec 2025 Live Online 5 Day 2750

Course Overview

In today’s high-stakes industrial environment, the safety, efficiency, and regulatory compliance of pipeline systems are vital to sustaining operations in oil & gas, petrochemicals, power generation, and other process-intensive sectors. The growing complexity of industrial piping infrastructure, along with increasingly stringent international standards, has significantly elevated the need for professionals with deep knowledge of design, inspection, and integrity management. To meet this demand, Pideya Learning Academy offers the Pipeline Design, Testing, and Inspection Techniques training program, a specialized course tailored for engineers, inspectors, and plant professionals seeking technical excellence and code compliance.
Globally, piping system failures remain a leading cause of unplanned shutdowns and environmental incidents. According to the American Society of Mechanical Engineers (ASME), over 30% of industrial pressure-related failures stem from improper pipeline design or maintenance. Similarly, reports from the U.S. Occupational Safety and Health Administration (OSHA) reveal that a significant percentage of annual process safety violations are linked to non-compliance with piping inspection codes. These figures highlight the critical importance of robust pipeline design, ongoing risk assessment, and regulatory adherence to mitigate potential hazards and optimize asset performance.
The Pipeline Design, Testing, and Inspection Techniques course by Pideya Learning Academy delivers an in-depth exploration of internationally recognized standards including ASME B31 for Pressure Piping and API 570 for in-service inspection. Participants are guided through the technical aspects of pipeline lifecycle management, from conceptual design and materials selection to inspection, defect evaluation, and integrity assurance. The course also addresses real-world challenges such as thermal stress, corrosion fatigue, and piping failures in aged systems.
As part of the curriculum, attendees will develop the skills needed to analyze pipe stress and flexibility, select compatible materials and components, understand the mechanical behavior of piping under various operating conditions, and interpret inspection results accurately. They will also explore emerging trends in pipeline diagnostics and review recent updates in code requirements that impact pipeline operations across industries.
Integrated within this highly structured course are key highlights that make it both technically valuable and professionally relevant:
Gain a comprehensive understanding of ASME B31 piping design principles and how they apply in different industry settings.
Acquire knowledge on conducting in-service evaluations using API 570 inspection codes.
Learn to perform pressure design calculations, pipe sizing, and stress analysis with industry-grade accuracy.
Explore material selection criteria and welding considerations for safe and efficient pipeline fabrication.
Interpret inspection findings and apply engineering judgment to recommend corrective actions.
Examine failure case studies to build awareness of critical design and operational oversights.
Stay informed on the latest updates in piping codes, inspection methodologies, and best practices.
By the end of this training, Pideya Learning Academy ensures that participants are empowered to enhance pipeline integrity, minimize operational risks, and confidently contribute to their organization’s compliance and safety goals. This program is an ideal opportunity for professionals aiming to stay competitive in a rapidly evolving technical landscape while reinforcing their knowledge with globally accepted standards.

Key Takeaways:

  • Gain a comprehensive understanding of ASME B31 piping design principles and how they apply in different industry settings.
  • Acquire knowledge on conducting in-service evaluations using API 570 inspection codes.
  • Learn to perform pressure design calculations, pipe sizing, and stress analysis with industry-grade accuracy.
  • Explore material selection criteria and welding considerations for safe and efficient pipeline fabrication.
  • Interpret inspection findings and apply engineering judgment to recommend corrective actions.
  • Examine failure case studies to build awareness of critical design and operational oversights.
  • Stay informed on the latest updates in piping codes, inspection methodologies, and best practices.
  • Gain a comprehensive understanding of ASME B31 piping design principles and how they apply in different industry settings.
  • Acquire knowledge on conducting in-service evaluations using API 570 inspection codes.
  • Learn to perform pressure design calculations, pipe sizing, and stress analysis with industry-grade accuracy.
  • Explore material selection criteria and welding considerations for safe and efficient pipeline fabrication.
  • Interpret inspection findings and apply engineering judgment to recommend corrective actions.
  • Examine failure case studies to build awareness of critical design and operational oversights.
  • Stay informed on the latest updates in piping codes, inspection methodologies, and best practices.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Understand and apply the design, examination, and testing requirements outlined in ASME B31.
Familiarize with API 570 inspection code and its relevance to in-service piping system assessments.
Perform pipe sizing and schedule calculations aligned with design conditions and operational loads.
Evaluate material compatibility, fabrication methods, and component selection.
Identify mechanical integrity threats such as corrosion, cracking, and erosion.
Analyze piping flexibility and conduct stress analysis.
Execute various methods of piping inspection using established codes and standards.
Enhance decision-making regarding repair, replacement, or continued operation of aged piping infrastructure.

Personal Benefits

Recognition as a certified piping professional aligned with industry standards
Increased competency in applying ASME and API codes in real-world projects
Strengthened ability to perform technical evaluations and inspections
Greater confidence in participating in plant integrity assessments and audits
Exposure to best practices and evolving trends in piping technology

Organisational Benefits

Improved compliance with global piping standards and regulatory frameworks
Enhanced plant safety and operational efficiency through informed inspection practices
Reduced risk of piping failures and associated downtime
Cost savings through accurate defect evaluation and targeted maintenance strategies
Development of a knowledgeable in-house inspection and engineering team

Who Should Attend

Mechanical and chemical engineers involved in piping design or operations
Maintenance and reliability engineers working with pressurized systems
Inspection engineers and quality assurance professionals
Technical personnel in R&D and plant engineering roles
Supervisors and project managers responsible for piping system integrity

Course Outline

Module 1: Fundamentals of Industrial Piping Systems
Pipe dimensional standards and nomenclature Overview of Schedule numbers and pressure ratings Pipe fabrication techniques and classifications Differentiation of seamless vs. welded piping Common piping system diagram symbols Application-specific pipe types (process, utility, transmission) Material compatibility and service conditions
Module 2: Piping Material Science and Metallurgy
Chemical composition of pipeline materials Mechanical strength parameters (yield strength, tensile strength, hardness) Physical properties (thermal expansion, density, conductivity) Material stability under pressure and temperature cycles Steel grading and classification systems Heat treatment processes in steel manufacturing Metallurgical aging and degradation behavior
Module 3: Regulatory Compliance and Industry Standards
Introduction to piping codes and regulatory frameworks Overview of ASME Boiler and Pressure Vessel Code ASME B31 series for pressure piping integrity API specifications, practices, and technical standards AWS welding documentation and certification standards Understanding ISO and EN codes in international projects
Module 4: Pipeline Engineering Design Parameters
Critical design variables for pipeline sizing Calculation of maximum operating pressure (MOP) Oil and gas flow rate estimations Delivery pressure criteria and line balancing Pressure loss calculation techniques Pumping power and hydraulic energy losses Application of failure theories in pipeline design Design criteria and allowable stress limitations
Module 5: Pressure Rating and Pipe Dimensioning
Determination of maximum allowable working pressure (MAWP) Application of construction safety factors Selection methodology for pipe material and steel grade Pipe diameter selection based on flow and pressure Wall thickness calculations for pressure containment Schedule selection for structural and pressure requirements
Module 6: Fluid Transportation Equipment and Systems
Function of originating and intermediate booster stations Criteria for pump and compressor selection Series vs. parallel operation of pumps and compressors Impact of fluid type on machinery selection Valve integration and flow control equipment
Module 7: Installation Engineering and Field Deployment
Construction procedures for onshore and offshore pipelines Trenching, stringing, and backfilling methods Pipeline anchoring and support systems Hydrotesting and system pressurization procedures Environmental considerations and terrain adaptation
Module 8: Welding Technologies in Piping Systems
Overview of industrial welding methods (GTAW, SMAW, FCAW, etc.) Welding procedure specifications and qualification Multiple weld pass techniques and sequencing Weld defect identification and correction strategies Pre-heating and post-weld heat treatment (PWHT)
Module 9: Inspection, Quality Control, and Testing
Visual inspection protocols for weld joints Non-destructive testing (NDT) techniques: UT, RT, MT, PT Pressure testing through hydrostatic methods Pipeline class designations and inspection frequency Documentation and traceability in inspection programs
Module 10: Pipeline Cleaning and Internal Monitoring
Pigging operations and in-line cleaning techniques Categories of pipeline pigs (foam, smart, scraper) Monitoring and mitigation of internal corrosion Sensor-based corrosion detection technologies Pipeline data logging and inspection analysis
Module 11: Structural Integrity and Corrosion Protection
Pipeline damage mechanisms and repair methods Techniques for buried pipeline rehabilitation Application of cathodic protection systems Surface coatings and corrosion-resistant linings Galvanic and impressed current systems
Module 12: Piping Stress Analysis and System Flexibility
Static and dynamic stress assessment methodologies Thermal expansion and contraction behavior Use of expansion loops and joints Cold spring installation considerations Equipment nozzle load limitations Elastic follow-up and displacement analysis Demonstration of flexibility analysis tools
Module 13: Advanced Pipeline Simulation and Optimization
Fluid dynamics simulations for pipeline systems Use of computational tools for pipeline design Surge analysis and transients in liquid systems Real-time monitoring and SCADA integration Predictive maintenance and reliability analytics

Have Any Question?

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