Pideya Learning Academy

Warehouse and Material Handling Management Principles

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
13 Jan - 17 Jan 2025 Live Online 5 Day 2750
17 Feb - 21 Feb 2025 Live Online 5 Day 2750
12 May - 16 May 2025 Live Online 5 Day 2750
30 Jun - 04 Jul 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
08 Sep - 12 Sep 2025 Live Online 5 Day 2750
17 Nov - 21 Nov 2025 Live Online 5 Day 2750
22 Dec - 26 Dec 2025 Live Online 5 Day 2750

Course Overview

In an era where global commerce is driven by speed, accuracy, and efficiency, effective warehouse and material handling management has become a critical pillar in sustaining business competitiveness. As the supply chain becomes increasingly complex and customer expectations continue to evolve, organizations must optimize every link—including warehousing and material handling—to achieve cost-efficiency, minimize delays, and enhance overall service delivery. The Warehouse and Material Handling Management Principles training program by Pideya Learning Academy is thoughtfully curated to address these growing demands by equipping professionals with the strategic, technical, and operational know-how needed to streamline storage, movement, and control of materials.
According to the World Bank’s Logistics Performance Index (LPI), countries and organizations with advanced warehousing and material management capabilities tend to outperform their peers in terms of delivery timelines, accuracy, and operational responsiveness. Furthermore, McKinsey & Company’s 2024 industry insights reveal that logistics costs can constitute up to 15% of total revenues in manufacturing and retail sectors, with warehousing inefficiencies contributing to nearly 30% of these expenses. These figures underline the urgent need for skilled professionals who can reduce bottlenecks, lower storage and handling costs, and optimize internal workflows.
Through this intensive training program, Pideya Learning Academy introduces participants to a structured framework that combines foundational principles with modern strategies for warehousing excellence. The course emphasizes key functional areas such as warehouse design and layout optimization, inventory flow, equipment selection, and risk control measures. Participants will also explore emerging technologies like automated storage systems, warehouse management systems (WMS), and real-time tracking through RFID and barcode systems, enabling them to make informed decisions and drive continuous improvement within their organizations.
A distinctive feature of this program is its industry-aligned curriculum that brings theory to life through relatable case examples, while steering clear of simulations or field-based activities. Instead, the course builds competencies through engaging discussions, real-world problem-solving, and scenario-based reflections. Participants will gain a robust understanding of warehouse layout planning, storage techniques, equipment functionality, and integration of safety protocols—all vital for ensuring cost-effective and reliable material handling systems.
As part of this comprehensive training, participants will benefit from several key highlights that are seamlessly embedded within the course journey:
A focused approach to warehouse space utilization and layout optimization that boosts operational throughput.
Detailed insights into modern material handling systems and equipment classification, enabling better selection and maintenance strategies.
In-depth understanding of safety compliance and risk mitigation in line with industry regulations and best practices.
Emphasis on performance tracking through key performance indicators (KPIs) to measure and improve warehouse productivity.
Techniques to integrate inventory management systems for improved stock accuracy and order fulfillment rates.
Exploration of lean warehousing practices to eliminate waste, improve responsiveness, and reduce operating costs.
Immersive learning through interactive case studies and scenario-based examples inspired by global warehousing success stories.
By completing the Warehouse and Material Handling Management Principles program at Pideya Learning Academy, participants will be well-equipped to take on strategic roles within their organizations, contributing to enhanced material flow, operational transparency, and cost control. The training is designed not just to develop operational capability, but also to cultivate forward-thinking professionals who can align warehousing and material handling functions with broader supply chain objectives. Whether you’re entering the logistics domain or looking to sharpen your current practices, this course delivers a future-focused perspective essential for modern warehouse management.

Key Takeaways:

  • A focused approach to warehouse space utilization and layout optimization that boosts operational throughput.
  • Detailed insights into modern material handling systems and equipment classification, enabling better selection and maintenance strategies.
  • In-depth understanding of safety compliance and risk mitigation in line with industry regulations and best practices.
  • Emphasis on performance tracking through key performance indicators (KPIs) to measure and improve warehouse productivity.
  • Techniques to integrate inventory management systems for improved stock accuracy and order fulfillment rates.
  • Exploration of lean warehousing practices to eliminate waste, improve responsiveness, and reduce operating costs.
  • Immersive learning through interactive case studies and scenario-based examples inspired by global warehousing success stories.
  • A focused approach to warehouse space utilization and layout optimization that boosts operational throughput.
  • Detailed insights into modern material handling systems and equipment classification, enabling better selection and maintenance strategies.
  • In-depth understanding of safety compliance and risk mitigation in line with industry regulations and best practices.
  • Emphasis on performance tracking through key performance indicators (KPIs) to measure and improve warehouse productivity.
  • Techniques to integrate inventory management systems for improved stock accuracy and order fulfillment rates.
  • Exploration of lean warehousing practices to eliminate waste, improve responsiveness, and reduce operating costs.
  • Immersive learning through interactive case studies and scenario-based examples inspired by global warehousing success stories.

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn:
Core principles and terminology in warehousing and material handling
Techniques for effective inventory storage, retrieval, and control
Classification and selection of material handling equipment
Approaches to improve warehouse productivity and reduce operational costs
Best practices for warehouse safety and regulatory compliance
Strategies for aligning warehouse management with broader supply chain goals
Use of technology such as RFID, WMS, and automated storage systems
Key elements of warehouse performance evaluation and reporting

Personal Benefits

Solid grounding in warehousing and material handling concepts
Enhanced problem-solving skills for logistics and storage challenges
Improved ability to evaluate and recommend warehouse improvements
Broader understanding of cross-functional logistics relationships
Increased confidence in contributing to operational efficiency goals
Stronger career growth prospects in logistics and supply chain roles

Organisational Benefits

Enhanced warehouse efficiency and improved space utilization
Reduced material handling time and errors
Better integration of warehousing with supply chain strategy
Lower inventory carrying costs through improved control mechanisms
Strengthened compliance with safety and operational standards
Increased team capability in handling modern warehousing technologies

Who Should Attend

This training course is designed for professionals who are new to warehousing, inventory management, or logistics operations, as well as for supervisors and managers seeking to refresh or enhance their understanding of material handling. It is particularly beneficial for:
Warehouse and inventory personnel
Supply chain and logistics coordinators
Operations and production supervisors
Procurement and materials management staff
Facility and distribution center managers
Anyone aspiring to transition into a logistics-oriented role

Course Outline

Module 1: Fundamentals of Warehousing
Role of warehouses in supply chain optimization Types and classifications of warehouses Warehousing operations lifecycle Key functions of warehouse facilities Regulatory and compliance considerations
Module 2: Strategic Warehouse Layout and Infrastructure
Space utilization and storage density Material flow and layout planning Dock design and staging areas Zoning for high-turn and low-turn inventory Infrastructure for temperature-controlled storage
Module 3: Design Considerations for Modern Warehouses
Structural design standards Racking systems and configurations Load-bearing capacity and floor planning Accessibility and safety regulations Sustainability and energy efficiency in warehouse design
Module 4: Material Handling Technologies and Tools
Classification of material handling equipment (MHE) Conveyors, forklifts, pallet jacks, and cranes Load unitization and packaging methods Equipment selection criteria and ROI analysis Maintenance and lifecycle management of MHE
Module 5: Intelligent and Automated Warehousing Systems
Automated Storage and Retrieval Systems (AS/RS) Robotics in warehouse operations Automated guided vehicles (AGVs) Warehouse Control Systems (WCS) Integration with Warehouse Management Systems (WMS)
Module 6: Inventory Control and Tracking Mechanisms
Inventory turnover and stock rotation principles ABC and XYZ inventory classification Cycle counting vs. full inventory counts Barcode, RFID, and IoT tracking systems Real-time inventory visibility
Module 7: Warehouse Management Systems and Data Analytics
Overview of WMS software and functionalities Order management and fulfillment tracking Integration with ERP and TMS platforms Data-driven decision-making and KPIs Performance dashboards and reporting tools
Module 8: Order Processing and Distribution Operations
Pick, pack, and ship processes Cross-docking and wave picking methods Backorder management and order accuracy Outbound logistics coordination Last-mile delivery planning
Module 9: Risk Management and Safety Protocols in Warehousing
Workplace hazard identification Fire protection and emergency response Hazardous materials handling (HAZMAT) Safety signage and personal protective equipment (PPE) Regulatory compliance with OSHA and ISO standards
Module 10: Transportation and Freight Optimization
Modes of transport: road, rail, sea, air Freight consolidation and load planning Carrier selection and contract management Transport cost analysis and benchmarking Tracking technologies and real-time visibility
Module 11: Green Warehousing and Environmental Sustainability
Waste management and recycling initiatives Carbon footprint reduction in logistics Eco-friendly packaging and materials Solar and renewable energy integration Sustainable procurement policies
Module 12: Performance Evaluation and Continuous Improvement
Warehouse performance metrics (KPIs) Productivity and labor utilization analysis Root cause analysis for inefficiencies Lean warehousing practices Continuous improvement frameworks (Kaizen, Six Sigma)

Have Any Question?

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