Pideya Learning Academy

Cathodic Protection Systems in Oil & Gas Exploration

Upcoming Schedules

  • Schedule

Date Venue Duration Fee (USD)
13 Jan - 17 Jan 2025 Live Online 5 Day 2750
31 Mar - 04 Apr 2025 Live Online 5 Day 2750
28 Apr - 02 May 2025 Live Online 5 Day 2750
19 May - 23 May 2025 Live Online 5 Day 2750
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
22 Sep - 26 Sep 2025 Live Online 5 Day 2750
17 Nov - 21 Nov 2025 Live Online 5 Day 2750
08 Dec - 12 Dec 2025 Live Online 5 Day 2750

Course Overview

The global oil and gas industry faces growing challenges in safeguarding its infrastructure against corrosion, a phenomenon responsible for significant asset degradation and financial losses. Corrosion has become a pressing concern as the industry grapples with aging pipelines, storage tanks, and other critical facilities. According to the National Association of Corrosion Engineers (NACE), the annual global cost of corrosion exceeds $2.5 trillion, representing nearly 3-4% of the global GDP. This staggering figure highlights the urgency of adopting effective corrosion control strategies to mitigate risks, extend asset life, and ensure operational safety.
Cathodic Protection (CP) is one of the most reliable methods to combat corrosion, offering long-term solutions for preserving industrial assets. Developed over 160 years ago, CP works by leveraging electrochemical principles to prevent metal corrosion. Despite its historical success, the implementation of Cathodic Protection systems often suffers due to a lack of specialized knowledge, resulting in inefficiencies or unanticipated challenges.
This 5-day training course by Pideya Learning Academy, titled Cathodic Protection Systems in Oil & Gas Exploration, is specifically designed to address these gaps in understanding and application. The course provides a thorough exploration of CP principles, equipping participants with the knowledge to design, operate, and evaluate CP systems effectively. Attendees will delve into the underlying mechanisms of corrosion, the role of CP in mitigating these effects, and best practices for maintaining oil and gas infrastructure.
Through this training, participants will discover the latest advancements in Cathodic Protection systems, explore real-world applications tailored to the oil and gas sector, and gain the ability to identify and mitigate corrosion risks. By acquiring a deep understanding of corrosion mechanisms and CP methodologies, professionals can help organizations achieve enhanced operational reliability, significant cost savings, and improved asset longevity.
Key highlights of the training include:
Detailed insights into the economic impact of corrosion and strategies to reduce related costs.
A comprehensive understanding of the electrochemical principles behind Cathodic Protection systems.
In-depth exploration of galvanic and impressed current CP systems tailored to oil and gas operations.
Best practices for conducting field evaluations and monitoring of CP systems to ensure optimal performance.
Practical applications of CP in protecting pipelines, tank farms, and submerged structures from corrosion.
Strategies to align with industry standards, including NACE compliance, ensuring effective corrosion management and operational safety.
The latest tools and techniques for designing CP systems, including soil resistivity testing and potential surveys.
With a focus on advancing technical expertise and fostering strategic approaches, Pideya Learning Academyโ€™s course empowers professionals to lead corrosion management initiatives in their organizations. The program is ideal for engineers, maintenance personnel, and managers responsible for asset integrity and corrosion control in the oil and gas sector.
This comprehensive and industry-relevant training not only addresses the fundamental principles of CP systems but also emphasizes the critical importance of corrosion management in sustaining operational excellence and reducing environmental risks. By participating in this course, attendees will contribute to a safer, more efficient oil and gas industry, equipped with actionable strategies to tackle one of its most persistent challenges.

Key Takeaways:

  • Detailed insights into the economic impact of corrosion and strategies to reduce related costs.
  • A comprehensive understanding of the electrochemical principles behind Cathodic Protection systems.
  • In-depth exploration of galvanic and impressed current CP systems tailored to oil and gas operations.
  • Best practices for conducting field evaluations and monitoring of CP systems to ensure optimal performance.
  • Practical applications of CP in protecting pipelines, tank farms, and submerged structures from corrosion.
  • Strategies to align with industry standards, including NACE compliance, ensuring effective corrosion management and operational safety.
  • The latest tools and techniques for designing CP systems, including soil resistivity testing and potential surveys.
  • Detailed insights into the economic impact of corrosion and strategies to reduce related costs.
  • A comprehensive understanding of the electrochemical principles behind Cathodic Protection systems.
  • In-depth exploration of galvanic and impressed current CP systems tailored to oil and gas operations.
  • Best practices for conducting field evaluations and monitoring of CP systems to ensure optimal performance.
  • Practical applications of CP in protecting pipelines, tank farms, and submerged structures from corrosion.
  • Strategies to align with industry standards, including NACE compliance, ensuring effective corrosion management and operational safety.
  • The latest tools and techniques for designing CP systems, including soil resistivity testing and potential surveys.

Course Objectives

After completing this Pideya Learning Academy training, participants will learn:
The theoretical principles and practical skills required to operate and maintain Cathodic Protection (CP) systems in oil and gas production facilities.
The basic principles of corrosion and the applications of galvanic and impressed current CP systems.
How to utilize and interpret field equipment used for monitoring CP systems.
The critical factors influencing CP system performance and how to optimize them.
Effective CP monitoring techniques to ensure operational reliability and enhance corrosion control.
Strategies to increase productivity by avoiding costly shutdowns and reducing overall corrosion management expenses.

Personal Benefits

Participants in this training course will:
Develop a solid understanding of Cathodic Protection systems and their practical applications.
Gain confidence in diagnosing and resolving corrosion-related challenges.
Acquire expertise in using field equipment for monitoring CP systems.
Expand their professional skillset, enhancing career growth and employability.
Become more adept at identifying and mitigating risks associated with corrosion.

Organisational Benefits

By enrolling employees in this Pideya Learning Academy course, organizations can:
Enhance asset reliability by implementing effective corrosion control measures.
Minimize operational downtime and reduce maintenance costs significantly.
Increase the lifespan of critical infrastructure, including pipelines, tanks, and static equipment.
Foster a culture of safety and compliance with industry standards and regulations.
Gain a competitive edge through improved operational efficiency and resource optimization.

Who Should Attend

This Pideya Learning Academy training course is ideal for professionals involved in technical areas related to materials, maintenance, and integrity who deal directly or indirectly with Cathodic Protection. This includes:
Corrosion Engineers and Technicians
Inspection and Maintenance Personnel
Static Equipment Engineers
Safety Personnel
Project Engineers
Managers and Team Leaders

Course Outline

Module 1: Fundamentals of Corrosion and Its Control
Importance of Corrosion Control Impact of Corrosion on Industrial Systems Economic Consequences of Corrosion Environmental and Safety Impacts Strategies for Preventive Corrosion Management Cost Analysis of Corrosion Prevention Case Studies: Catastrophic Corrosion Failures Corrosion Mechanisms and Prevention Conditions Required for Corrosion Occurrence Metallurgical Influences on Corrosion Types and Forms of Corrosion Environmental Alteration for Corrosion Mitigation Protective Coating Technologies Introduction to Cathodic Protection Techniques
Module 2: Corrosive Environments and Material Compatibility
Corrosion-Prone Environments Atmospheric and Industrial Corrosion Scenarios Marine and Underground Corrosion Factors Environmental Impacts on Concrete Structures Material Selection in Corrosive Conditions Corrosion Properties of Different Metals and Alloys Impact of Environment on Material Longevity Advanced Material Selection Techniques
Module 3: Fundamentals of Cathodic Protection Systems
Basics of Cathodic Protection Principles of Electrochemical Protection The Cathodic Protection Cell and Mechanism Methods of Implementing Cathodic Protection Galvanic (Sacrificial) Cathodic Protection Systems Impressed Current Cathodic Protection (ICCP) Systems Technical Standards and Criteria Industry Guidelines and Compliance (e.g., NACE Standards) Selection and Design Considerations Performance Metrics for Cathodic Protection Systems
Module 4: Cathodic Protection System Design
Design Methodology Factors Affecting Protection System Design Electrolyte Resistivity and pH Analysis Potential Surveys for Structures and Electrolytes Calculating Protective Current and Coating Resistance Design Parameters for Sacrificial and Impressed Current Systems Soil Resistivity and Current Requirement Testing
Module 5: Role of Coatings in Corrosion Protection
Protective Coatings in Cathodic Protection Coating Material Selection Criteria Identification and Impact of Coating Defects Efficiency and Overvoltage Considerations Cathodic Disbondment and its Implications Types of Coatings Used with Cathodic Protection
Module 6: Cathodic Protection Components and Anode Systems
Anode Technologies Types of Anodes (Magnesium, Zinc, Aluminum) Parameters Affecting Anode Performance Design and Installation of Sacrificial and Impressed Current Systems Auxiliary Components Junction Boxes, Isolating Joints, and Test Stations Rectifiers and Reference Cells for Current Management Thermite Welding and Earthing Systems Corrosion Calculations and Solved Examples
Module 7: Installation and Construction of Protection Systems
Structural Components of Protection Systems Vessel and Tank Protection Systems Protective Systems for Water Circulation and Heat Exchangers Pipeline Sleeves and Casings Safety and Compatibility with Other Utilities Construction Case Studies Practical Examples of System Implementation
Module 8: Inspection and Monitoring Techniques
Pipeline and Coating Inspection Methods Pearson Surveys Close Interval Potential Survey (CIPS) Direct Current Voltage Gradient (DCVG) Signal Attenuation Coating (SAC) Surveys On-Site Pipe Holiday Inspections Common Challenges in Inspection Identifying Rectifier Problems Trench Pipe and Holiday Detection
Module 9: Safety and Operational Guidelines
Safety in Cathodic Protection Systems Electric Shock Hazards in Marine and Immersed Structures Installation Adjacent to Telecommunications and Railways Corrosion Interactions in Discontinuous Systems Operational Fault Conditions Power System Faults and Stray Currents Chloride and Hydrogen Evolution Concerns
Module 10: Corrosion Management and Asset Integrity
Corrosion Control Strategies Key Performance Indicators (KPIs) for Corrosion Management Asset Integrity and Risk-Based Inspection Planning Managing Corrosion Data for Long-Term Integrity Economic Implications of Effective Corrosion Management

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