Pideya Learning Academy

Advanced Compressor and Turbine Operations Management

Upcoming Schedules

  • Schedule

Date Venue Duration Fee (USD)
24 Feb - 05 Mar 2025 Live Online 10 Day 5250
17 Mar - 26 Mar 2025 Live Online 10 Day 5250
07 Apr - 16 Apr 2025 Live Online 10 Day 5250
09 Jun - 18 Jun 2025 Live Online 10 Day 5250
07 Jul - 16 Jul 2025 Live Online 10 Day 5250
08 Sep - 17 Sep 2025 Live Online 10 Day 5250
20 Oct - 29 Oct 2025 Live Online 10 Day 5250
24 Nov - 03 Dec 2025 Live Online 10 Day 5250

Course Overview

In today’s advanced industrial environments, the efficient operation of rotating equipment such as compressors, turbines, and pumps is crucial to maintaining productivity, energy efficiency, and mechanical integrity. These systems power vital processes across industries including oil & gas, petrochemicals, manufacturing, water treatment, and power generation. The Advanced Compressor and Turbine Operations Management course by Pideya Learning Academy is a comprehensive, technical program that integrates key elements from both Compressor Systems: Design, Operation, and Maintenance and Rotating Machinery and Pumps: Operation and Maintenance Mastery. This combined program delivers a deep and structured understanding of the mechanics, diagnostics, and performance optimization of compressors, turbines, and pumps.
Industrial rotating machinery, if not managed correctly, can lead to significant downtime and financial loss. According to the International Journal of Prognostics and Health Management, nearly 70% of unplanned industrial shutdowns are related to failures in rotating equipment—especially compressors and pumps. Additionally, the U.S. Department of Energy reports that such systems consume approximately 25% of all electricity used in industrial applications, highlighting the urgent need for efficiency in their operation and maintenance. Even small improvements in performance and reliability can result in substantial energy and cost savings over time.
This training equips participants with the technical skills and strategies necessary to prevent common issues such as cavitation, surge, seal failure, imbalance, and overheating. It also covers thermodynamic modeling, vibration diagnostics, system configuration, lubrication systems, SCADA integration, and condition-based maintenance strategies. The course follows a well-defined learning pathway, ensuring that each participant gains both foundational knowledge and advanced insights that can be immediately applied in their work environment.
Within the course structure, several key highlights are embedded to maximize learning impact:
Detailed breakdown of centrifugal and positive displacement compressors and pumps
Steam turbine operation, configuration, and inspection protocols
Energy efficiency techniques using performance maps and SCADA systems
Lubrication management, oil quality standards, and filtration systems
Predictive maintenance techniques using vibration, thermography, and fluid analysis
Risk-based inspection and failure mitigation planning
Integration of compressors, pumps, and turbines into efficient and reliable systems
Troubleshooting using real-world performance metrics and failure patterns
With expert facilitation and real-world case applications, participants leave the program equipped to improve uptime, extend equipment life, reduce maintenance costs, and drive energy optimization strategies.

Key Takeaways:

  • Detailed breakdown of centrifugal and positive displacement compressors and pumps
  • Steam turbine operation, configuration, and inspection protocols
  • Energy efficiency techniques using performance maps and SCADA systems
  • Lubrication management, oil quality standards, and filtration systems
  • Predictive maintenance techniques using vibration, thermography, and fluid analysis
  • Risk-based inspection and failure mitigation planning
  • Integration of compressors, pumps, and turbines into efficient and reliable systems
  • Troubleshooting using real-world performance metrics and failure patterns
  • Detailed breakdown of centrifugal and positive displacement compressors and pumps
  • Steam turbine operation, configuration, and inspection protocols
  • Energy efficiency techniques using performance maps and SCADA systems
  • Lubrication management, oil quality standards, and filtration systems
  • Predictive maintenance techniques using vibration, thermography, and fluid analysis
  • Risk-based inspection and failure mitigation planning
  • Integration of compressors, pumps, and turbines into efficient and reliable systems
  • Troubleshooting using real-world performance metrics and failure patterns

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn to:
Identify and differentiate various types of compressors, pumps, and turbines used in industrial processes
Interpret performance curves and system dynamics to optimize energy usage
Troubleshoot common failure modes using structured diagnostics and condition monitoring
Implement advanced maintenance planning strategies aligned with equipment lifecycle goals
Apply lubrication and sealing best practices to enhance component reliability
Align operational strategies with energy efficiency, safety, and industry compliance standards

Personal Benefits

In-depth understanding of rotating equipment mechanics and energy systems
Enhanced diagnostic and troubleshooting skills using technical metrics
Increased confidence in root cause analysis and system performance evaluation
Exposure to cutting-edge maintenance strategies and lubrication practices
Professional growth through industry-relevant technical upskilling

Organisational Benefits

Reduction in unplanned downtime and maintenance expenses
Higher reliability and performance of rotating equipment assets
Enhanced internal capability in predictive maintenance and diagnostics
Compliance with global safety and operational standards
Optimized energy consumption across compressor, pump, and turbine systems

Who Should Attend

This program is tailored for technical professionals involved in equipment design, operation, or maintenance, including:
Mechanical, Process, and Reliability Engineers
Maintenance Technicians and Plant Operators
Engineering Supervisors and Technical Consultants
Operations Managers and Asset Integrity Personnel
Energy Auditors and Industrial Systems Analysts
Course

Course Outline

Module 1: Thermodynamics and Gas Dynamics in Rotating Equipment
Thermodynamic behavior of industrial gases and steam Gas laws and their application in compressors and turbines Velocity, pressure, and enthalpy relationships Steam enthalpy and power output calculations Efficiency under ultra-supercritical steam conditions Rankine cycle and mechanical power conversion Mixed-gas behavior and power consumption dynamics Surge and choke phenomena in compressors
Module 2: Design Fundamentals of Compressors and Pumps
Compressor geometries, rotor types, and stage configurations Classification of compressors and industrial pumps Dynamic vs. positive displacement pumping principles API, ISO, and ASME standards for rotating machinery Design elements for performance and stability Components: impellers, diffusers, casings, diaphragms
Module 3: Operational Control in Pumps and Compressors
Start-up and shutdown sequences Variable speed drives and flow regulation Pressure control and system curve analysis Cavitation causes and mitigation strategies Load sharing and parallel operations Compressor maps and performance planning
Module 4: Steam Turbine Configuration and Functionality
Rotor and blade assembly design Nozzle design for steam flow optimization Steam expansion and energy conversion Classification of turbine types and configurations Steam cycle and load balancing techniques Blade row functions and heat expansion considerations
Module 5: Maintenance and Diagnostic Techniques
Inspection and preventive maintenance procedures Root cause analysis and troubleshooting inefficiencies Mechanical seal systems and shaft alignment Vibration, oil analysis, and thermography diagnostics Overhaul procedures and spare parts logistics NDT for turbine blades and components
Module 6: Sealing, Bearings, and Lubrication Systems
Labyrinth and carbon ring sealing mechanisms Journal and thrust bearing specifications Oil cooling units and lubrication systems Oil contamination control and filtration standards Automatic lubrication and centralized oil supply Monitoring lubricant performance and replacement
Module 7: Condition Monitoring and Performance Reliability
Fault detection via vibration, thermal, and chemical analysis Online/offline cleaning of flow components Performance degradation and wear mechanisms Redundancy and trip logic for critical shutdowns Predictive maintenance using AI and digital twins Condition-based maintenance strategies
Module 8: SCADA, DCS, and System Integration
Integration of SCADA/DCS with rotating machinery Data acquisition and KPI benchmarking Automation and control loop synchronization Predictive algorithm deployment for diagnostics Combined cycle and cogeneration setups Energy efficiency optimization frameworks
Module 9: Heat Exchange and Cooling Systems
Principles of heat transfer in steam condensers Shell-and-tube vs. air-cooled systems Fouling and corrosion prevention Vacuum generation and system monitoring Condensate recovery and thermal integration
Module 10: Safety, Standards, and Risk Management
Industrial risk assessment for rotating machinery Emergency shutdown systems and trip logic Safety interlocks and fail-safe mechanisms Best practices for high-pressure operations Compliance with industry codes and standards Emergency preparedness and response planning

Have Any Question?

We’re here to help! Reach out to us for any inquiries about our courses, training programs, or enrollment details. Our team is ready to assist you every step of the way.