Pideya Learning Academy

PLC Programming and Automation Systems Mastery

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
27 Jan - 31 Jan 2025 Live Online 5 Day 2750
10 Mar - 14 Mar 2025 Live Online 5 Day 2750
14 Apr - 18 Apr 2025 Live Online 5 Day 2750
30 Jun - 04 Jul 2025 Live Online 5 Day 2750
28 Jul - 01 Aug 2025 Live Online 5 Day 2750
04 Aug - 08 Aug 2025 Live Online 5 Day 2750
06 Oct - 10 Oct 2025 Live Online 5 Day 2750
15 Dec - 19 Dec 2025 Live Online 5 Day 2750

Course Overview

The PLC Programming and Automation Systems Mastery by Pideya Learning Academy is a specialized training program designed to empower professionals in industrial automation and project engineering. This comprehensive course delves into advanced programming methodologies and automation strategies, with a keen focus on Siemens SIMATIC S7-300/400 controllers and STEP 7 V5.5 software. By combining theoretical insights with practical applications of automation principles, the program ensures participants gain expertise in crafting innovative, efficient, and scalable PLC programs.
As automation becomes a cornerstone of industrial transformation, the global demand for skilled PLC programmers has reached unprecedented levels. The International Federation of Robotics (IFR) highlights that the automation market is projected to grow at a robust compound annual growth rate (CAGR) exceeding 10% between 2023 and 2030. Industries such as manufacturing, energy, and infrastructure are at the forefront of this growth, requiring professionals who can design and implement cutting-edge automation solutions. The PLC Programming and Automation Systems Mastery equips participants with the knowledge and skills to excel in this dynamic landscape, ensuring their contributions drive organizational success and operational excellence.
Participants will explore a range of advanced topics tailored to the current needs of the automation industry. These include structured programming techniques like Statement List (STL), efficient utilization of CPU resources, and effective error diagnostics and management. Each concept is presented with a strong emphasis on practical applications, ensuring participants gain actionable insights for real-world challenges.
Key highlights of this program include:
In-depth expertise in Siemens SIMATIC S7-300/400 controllers, enabling participants to handle complex automation scenarios confidently.
Advanced structured programming techniques, including Statement List (STL), indirect addressing, and optimization of CPU resources to enhance efficiency.
Integration of System Functions (SFCs) and multi-instance data blocks, empowering participants to create flexible, scalable, and future-ready automation solutions.
Comprehensive diagnostics and error management strategies, equipping participants to swiftly identify and resolve system issues, ensuring uninterrupted operations.
Streamlined communication setup and data exchange processes, fostering seamless interoperability between devices and systems in industrial settings.
Application of real-world case studies and scenario-based learning, bridging theoretical concepts with industry-specific practices to enhance decision-making and problem-solving skills.
At Pideya Learning Academy, we are committed to delivering a well-rounded learning experience. Through detailed demonstrations, scenario-driven discussions, and collaborative exercises, participants will be able to internalize and apply advanced programming concepts effectively. This course avoids the constraints of hands-on activities while leveraging robust teaching methodologies to simulate practical problem-solving environments.
By the end of the PLC Programming and Automation Systems Mastery, participants will be equipped to design efficient, reliable, and innovative PLC programs that meet the highest industry standards. This training not only enhances project efficiency but also minimizes the engineering cycle, ensuring organizations can adapt swiftly to market demands. Earning a certification from Pideya Learning Academy will solidify participants’ reputations as proficient professionals capable of driving automation excellence.
Invest in your professional growth with this expertly crafted training program and take a decisive step towards becoming a leader in the transformative field of industrial automation.

Key Takeaways:

  • In-depth expertise in Siemens SIMATIC S7-300/400 controllers, enabling participants to handle complex automation scenarios confidently.
  • Advanced structured programming techniques, including Statement List (STL), indirect addressing, and optimization of CPU resources to enhance efficiency.
  • Integration of System Functions (SFCs) and multi-instance data blocks, empowering participants to create flexible, scalable, and future-ready automation solutions.
  • Comprehensive diagnostics and error management strategies, equipping participants to swiftly identify and resolve system issues, ensuring uninterrupted operations.
  • Streamlined communication setup and data exchange processes, fostering seamless interoperability between devices and systems in industrial settings.
  • Application of real-world case studies and scenario-based learning, bridging theoretical concepts with industry-specific practices to enhance decision-making and problem-solving skills.
  • In-depth expertise in Siemens SIMATIC S7-300/400 controllers, enabling participants to handle complex automation scenarios confidently.
  • Advanced structured programming techniques, including Statement List (STL), indirect addressing, and optimization of CPU resources to enhance efficiency.
  • Integration of System Functions (SFCs) and multi-instance data blocks, empowering participants to create flexible, scalable, and future-ready automation solutions.
  • Comprehensive diagnostics and error management strategies, equipping participants to swiftly identify and resolve system issues, ensuring uninterrupted operations.
  • Streamlined communication setup and data exchange processes, fostering seamless interoperability between devices and systems in industrial settings.
  • Application of real-world case studies and scenario-based learning, bridging theoretical concepts with industry-specific practices to enhance decision-making and problem-solving skills.

Course Objectives

Upon successful completion of this PLC Programming and Automation Systems Mastery course, participants will be able to:
Utilize function and block libraries for structured program design.
Apply STL programming techniques to develop flexible and efficient code.
Implement indirect addressing for dynamic program adaptability.
Integrate advanced System Functions (SFCs) for enhanced program capabilities.
Design modular programs using instance and multi-instance data blocks.
Execute interrupt-driven and error-handling processes effectively.
Diagnose and resolve system issues using advanced STEP 7 tools.

Personal Benefits

Participants of the PLC Programming and Automation Systems Mastery course will gain the following advantages:
Mastery of advanced techniques in industrial PLC programming.
Confidence in addressing and resolving programming challenges.
Recognition as a skilled professional in the field of industrial automation.
Practical knowledge to create and implement efficient, error-free programs.
Certification from Pideya Learning Academy, validating their expertise.

Organisational Benefits

Organizations nominating their employees for this course can expect the following benefits:
Enhanced technical expertise among their workforce, leading to improved productivity.
A deeper understanding of advanced PLC programming techniques to support complex automation projects.
Access to solutions for common programming challenges through case studies and real-world examples.
Development of a team skilled in leveraging advanced diagnostics and error management tools.
Improved project outcomes and efficiency through the application of best practices in PLC programming.

Who Should Attend

This course is ideal for professionals involved in project engineering, automation, and system integration, including:
Programmers and configuring engineers.
Commissioning and maintenance engineers.
Instrumentation and control engineers.
Electrical and electronics technicians.
Mechatronics and industrial automation technicians.
Engineers responsible for programming and system optimization in industrial settings.
Prerequisites
Participants enrolling in this course should have completed a foundational PLC programming course or possess equivalent practical experience with PLC systems. Basic knowledge of Siemens STEP 7 software is essential to fully engage with the advanced concepts covered in this program.
To ensure a hands-on learning experience, participants are required to bring their own laptops with the necessary software, including Siemens STEP 7 V5.5, pre-installed. This will allow them to actively participate in the lab sessions and practical exercises. Please note that Pideya Learning Academy will not be able to provide laptops during the training, so it is crucial to come prepared to maximize the benefits of this course.

Course Outline

MODULE 1: Core Concepts of SIMATIC S7-300/400
Structure and Configuration of the Controller Hardware Components of S7-300/400 Systems Understanding Memory Allocation and Areas Distributed I/O Systems (PROFIBUS DP) Communication Networks and Subnets Addressing Techniques for Modules Address Areas and Access Methods
MODULE 2: STEP 7 Software Fundamentals
Launching and Navigating STEP 7 Tools Default Initialization and Start Parameters Accessing Help and Documentation Functions Object Hierarchy in Project Management Exploring the User Interface Features Keyboard Shortcuts and Operational Commands
MODULE 3: Programming with Data Blocks
Overview of Data Blocks in Automation Implementing Structured Programming Concepts Multi-Instance Programming Model Descriptions and Applications of FB Parameters Establishing and Managing Block Connections Techniques for Efficient Parameter Passing
MODULE 4: Utilizing Complex Data Types
Data Types and Variable Management Arrays, Strings, Date, and Time Handling Implementing STRUCT for Data Structuring Defining and Using User-Defined Data Types (UDTs) Organizing Programs with Complex Data Applications
MODULE 5: Advanced Program Execution
STL Programming Techniques for S7-300/400 Status Word and Conditional Jump Instructions Loop Constructs and Breakpoint Usage Organization Blocks and Execution Flow Control Parameter Passing Methods (FC, FB, SFB, SFC) Managing Local Variables and Data Designing Custom FCs and FBs Multi-Instance FB Implementation
MODULE 6: Efficient Use of Functions and Parameters
Defining and Passing Parameters in Programs Understanding Pointers and Advanced Data Types Calling and Utilizing Functions Effectively Practical Examples of Function Calls in Automation
MODULE 7: Diagnostics and Error Resolution
Identifying Synchronous and Asynchronous Errors Introduction to System Diagnostic Tools Using Error Handling Organization Blocks (OB70 to OB87, OB121 to OB122) Masking and Filtering Errors with SFC36-38 Applying Filters to Streamline Error Handling
MODULE 8: Advanced Functions with IEC Standards
Conversion and Comparison Functionalities Managing and Manipulating STRING Data Date and Time-of-Day Operations Advanced Numerical Calculations in Automation
MODULE 9: Troubleshooting and Optimization
Utilizing Module Information for Diagnostics Troubleshooting Using Hardware Configuration Tools Hardware Diagnostics Techniques Analyzing and Resolving CPU Messages Managing STOP Mode Scenarios Effectively Scan Cycle Time Analysis for Error Avoidance Program Design for Improved Diagnostic Flow
MODULE 10: Advanced Communication in Automation
Communication Protocols: PROFIBUS and PROFINET Configuring PLC-to-HMI Communication Industrial Ethernet Integration Peer-to-Peer Communication Techniques Global Data Blocks for Inter-System Communication
MODULE 11: Optimizing Memory and Data Management
Data Storage Techniques in PLC Programming Optimizing Memory Usage in Complex Applications Managing Large Data Sets Efficiently
MODULE 12: Enhancing System Safety and Security
Functional Safety Standards in Automation Programming for Fail-Safe Operations Cybersecurity in PLC Systems Ensuring Data Integrity in Industrial Applications
MODULE 13: Real-World Applications and Case Studies
Developing Practical PLC Programs Applying Advanced Diagnostics to Real-World Scenarios Reviewing and Learning from Industrial Case Studies Hands-On Projects for Skill Enhancement

Have Any Question?

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