Pideya Learning Academy

Training in PLC and SCADA Technologies

Upcoming Schedules

  • Live Online Training
  • Classroom Training

Date Venue Duration Fee (USD)
11 Aug - 15 Aug 2025 Live Online 5 Day 2750
15 Sep - 19 Sep 2025 Live Online 5 Day 2750
13 Oct - 17 Oct 2025 Live Online 5 Day 2750
24 Nov - 28 Nov 2025 Live Online 5 Day 2750
24 Feb - 28 Feb 2025 Live Online 5 Day 2750
10 Mar - 14 Mar 2025 Live Online 5 Day 2750
21 Apr - 25 Apr 2025 Live Online 5 Day 2750
09 Jun - 13 Jun 2025 Live Online 5 Day 2750

Course Overview

As the global push toward digital transformation continues to reshape the industrial landscape, the integration of automation technologies like Programmable Logic Controllers (PLCs) and Supervisory Control and Data Acquisition (SCADA) systems has become vital for operational excellence. From manufacturing to utilities and energy production, these technologies play a pivotal role in optimizing control processes, improving equipment reliability, and ensuring consistent production quality. The Training in PLC and SCADA Technologies program offered by Pideya Learning Academy is a comprehensive course designed to provide technical professionals with a thorough grounding in modern automation and control systems.
Over the last decade, PLCs have evolved from basic relay replacements into powerful, compact systems capable of executing complex logic operations with real-time capabilities. SCADA systems, on the other hand, have developed into sophisticated platforms that offer centralized data acquisition, visualization, and control across geographically dispersed infrastructure. The convergence of these technologies is enabling smarter, safer, and more efficient industrial processes.
According to a 2023 report by MarketsandMarkets, the global SCADA market is forecasted to reach USD 16.6 billion by 2027, growing at a compound annual growth rate (CAGR) of 6.2%. Similarly, the global PLC market is projected to exceed USD 15 billion in the same timeframe, driven by increased demand across sectors such as oil and gas, water treatment, manufacturing, and smart infrastructure. This surge in adoption underscores the urgent need for professionals who can design, manage, and maintain PLC and SCADA-based systems with confidence and precision.
In this context, Pideya Learning Academy has structured the Training in PLC and SCADA Technologies course to focus on the architecture, configuration, and diagnostic techniques relevant to both PLCs and SCADA environments. Participants will explore the fundamentals of ladder logic programming aligned with IEC 61131-3 standards, gain clarity on digital and analog signal interfacing, and understand the essential components of human-machine interfaces (HMI) and supervisory control. The course also introduces safety-rated PLCs, redundancy models, and system designs that align with Safety Integrity Level (SIL) requirements.
In addition to covering automation fundamentals, this course delves into communication protocols such as Modbus, Profibus, and Ethernet/IP, enabling learners to understand how modern control systems exchange data in real time. Strategies for identifying system faults, optimizing control loops, and improving the resilience of automation infrastructure are key focus areas throughout the course.
Participants will benefit from structured learning modules, real-world case discussions, and interactive sessions that encourage knowledge application and peer learning. Within this immersive environment, learners are empowered to develop the analytical and technical skills essential to thrive in increasingly complex automation environments.
Key highlights integrated into the course include:
In-depth exploration of PLC core functions, hardware structure, and system operation
Stepwise approach to ladder logic development and IEC-compliant programming
Detailed understanding of SCADA architecture, including HMI and data acquisition layers
Focus on communication protocols for robust PLC-SCADA integration
Comprehensive coverage of SIL concepts, safety PLC design, and fault tolerance
Practical diagnostics and troubleshooting strategies for system performance optimization
Real-world case applications across diverse sectors such as energy, manufacturing, and utilities
Upon completion, professionals will be equipped with the foundational competencies required to contribute meaningfully to the design, operation, and optimization of PLC and SCADA systems within modern industrial settings. With automation becoming a cornerstone of operational competitiveness, this training positions participants to stay ahead in a fast-evolving technological landscape.

Key Takeaways:

  • In-depth exploration of PLC core functions, hardware structure, and system operation
  • Stepwise approach to ladder logic development and IEC-compliant programming
  • Detailed understanding of SCADA architecture, including HMI and data acquisition layers
  • Focus on communication protocols for robust PLC-SCADA integration
  • Comprehensive coverage of SIL concepts, safety PLC design, and fault tolerance
  • Practical diagnostics and troubleshooting strategies for system performance optimization
  • Real-world case applications across diverse sectors such as energy, manufacturing, and utilities
  • In-depth exploration of PLC core functions, hardware structure, and system operation
  • Stepwise approach to ladder logic development and IEC-compliant programming
  • Detailed understanding of SCADA architecture, including HMI and data acquisition layers
  • Focus on communication protocols for robust PLC-SCADA integration
  • Comprehensive coverage of SIL concepts, safety PLC design, and fault tolerance
  • Practical diagnostics and troubleshooting strategies for system performance optimization
  • Real-world case applications across diverse sectors such as energy, manufacturing, and utilities

Course Objectives

After completing this Pideya Learning Academy training, the participants will learn:
Core principles behind programmable logic controllers (PLCs)
Key components and internal architecture of PLC systems
Fundamentals of ladder logic and structured programming approaches
Basics of advanced programming as per IEC 61131-3 standards
Various analog signal processing techniques used in automation
Recommended practices for PLC installation and commissioning
Functional elements and structure of SCADA systems
Essential principles of serial and industrial communications
PLC-SCADA integration requirements and network configuration
Safety PLC features, redundancy, and SIL-based voting system designs

Personal Benefits

Enhanced technical knowledge of automation system design and communication
Improved confidence in configuring and troubleshooting PLC and SCADA systems
In-depth understanding of safety-related control systems and SIL architecture
Development of versatile skills applicable across multiple engineering domains
Competitive advantage in industrial automation and systems engineering roles

Organisational Benefits

Strengthened internal capabilities in PLC/SCADA integration and operation
Improved maintenance practices and fault diagnosis in automation systems
Increased system uptime and operational efficiency through skilled personnel
Enhanced safety compliance through SIL-focused training
Future-readiness to adapt to automation trends and industrial digitization

Who Should Attend

This course is ideal for professionals involved in the design, selection, installation, operation, and maintenance of PLC and SCADA systems, including:
Electrical and Instrumentation Engineers
Automation and Process Control Specialists
Plant Maintenance Technicians
Chemical, Process, and Mechanical Engineers
Industrial Systems Integrators and Consultants
Engineering Team Leads and Project Managers involved in control systems

Course Outline

Module 1: Foundations of Industrial Automation Systems
Introduction to automation and control systems Comparison of SCADA and Distributed Control Systems (DCS) Core components of industrial control architectures Control system performance benchmarks Real-time system requirements and feedback mechanisms
Module 2: Programmable Logic Controllers (PLC) Essentials
Role and function of PLCs in automation PLC system architecture and I/O configuration Environmental classifications for PLC enclosures Factors affecting PLC reliability and uptime Lifecycle and maintenance of PLC hardware
Module 3: Signal Processing Techniques
Overview of digital signal processing in control systems Analog input/output signal handling Conversion between analog and digital signals Signal resolution and scaling concepts Data acquisition and scan cycle optimization
Module 4: Installation and Wiring Standards
Best practices for cable routing in control panels Shielding techniques for electromagnetic interference (EMI) Grounding and bonding methods for automation systems Separation of power and signal cabling Labeling, tagging, and documentation of wiring
Module 5: Numbering Systems and Data Representation
Binary, octal, and hexadecimal numeral systems Conversion between number systems Representation of real-world data in binary format Integer and floating-point formats Application of data types in PLC programming
Module 6: IEC 61131-3 Programming Standards
Overview of IEC 61131-3 programming models Features and benefits of standardization Compliance and interoperability benefits Structured approach to PLC programming
Module 7: Graphical and Text-Based Programming Languages
Creating ladder logic diagrams (LD) Implementing functional block diagrams (FBD) Developing structured text (ST) programs Using instruction lists (IL) in legacy systems Sequential function charts (SFC) for state-based control Modularization using derived and user-defined function blocks
Module 8: Supervisory Control and Data Acquisition (SCADA) Systems
Core elements of SCADA architecture Human-Machine Interface (HMI) configurations Integration of sensors, RTUs, and PLCs with SCADA Remote monitoring and control functionalities Alarm handling and event management in SCADA
Module 9: SCADA Simulation and Deployment
Planning and configuring SCADA systems Simulation tools for SCADA environment testing Load testing and stress analysis Integration with historical data logging systems Redundancy and failover strategies in SCADA
Module 10: Network Communication and Protocols
Overview of industrial communication protocols Serial communication basics and asynchronous transmission Encoding techniques for data integrity RS-232 standards and signal characteristics RS-485 bus topology and use cases
Module 11: Modbus and Protocol Implementation
Fundamentals of Modbus RTU and Modbus TCP/IP Addressing, function codes, and exception responses Polling and data exchange mechanisms Network topology design using Modbus Troubleshooting communication errors
Module 12: Functional Safety and Safety PLCs
Introduction to functional safety in automation Safety Integrity Levels (SIL) and risk reduction Architecture of safety-rated PLCs Redundancy and fail-safe design principles Use of safety relays and emergency stop circuits
Module 13: Redundant Systems and Voting Architectures
Overview of voting logic and system decision-making 1oo2, 2oo3, and 2oo2 voting systems Design of fault-tolerant control systems Redundancy management in safety systems Diagnostic coverage and proof testing
Module 14: Future Trends in Industrial Control
Industrial Internet of Things (IIoT) integration Cybersecurity in SCADA and PLC systems Edge computing and real-time data analytics Cloud-based control and monitoring platforms Industry 4.0 and digital transformation in automation

Have Any Question?

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