PLC Programming and Automation Systems Mastery
Course Overview
The PLC Programming and Automation Systems Mastery by Pideya Learning Academy is a specialized training program designed to empower professionals in industrial automation and project engineering. This comprehensive course delves into advanced programming methodologies and automation strategies, with a keen focus on Siemens SIMATIC S7-300/400 controllers and STEP 7 V5.5 software. By combining theoretical insights with practical applications of automation principles, the program ensures participants gain expertise in crafting innovative, efficient, and scalable PLC programs.
As automation becomes a cornerstone of industrial transformation, the global demand for skilled PLC programmers has reached unprecedented levels. The International Federation of Robotics (IFR) highlights that the automation market is projected to grow at a robust compound annual growth rate (CAGR) exceeding 10% between 2023 and 2030. Industries such as manufacturing, energy, and infrastructure are at the forefront of this growth, requiring professionals who can design and implement cutting-edge automation solutions. The PLC Programming and Automation Systems Mastery equips participants with the knowledge and skills to excel in this dynamic landscape, ensuring their contributions drive organizational success and operational excellence.
Participants will explore a range of advanced topics tailored to the current needs of the automation industry. These include structured programming techniques like Statement List (STL), efficient utilization of CPU resources, and effective error diagnostics and management. Each concept is presented with a strong emphasis on practical applications, ensuring participants gain actionable insights for real-world challenges.
Key highlights of this program include:
In-depth expertise in Siemens SIMATIC S7-300/400 controllers, enabling participants to handle complex automation scenarios confidently.
Advanced structured programming techniques, including Statement List (STL), indirect addressing, and optimization of CPU resources to enhance efficiency.
Integration of System Functions (SFCs) and multi-instance data blocks, empowering participants to create flexible, scalable, and future-ready automation solutions.
Comprehensive diagnostics and error management strategies, equipping participants to swiftly identify and resolve system issues, ensuring uninterrupted operations.
Streamlined communication setup and data exchange processes, fostering seamless interoperability between devices and systems in industrial settings.
Application of real-world case studies and scenario-based learning, bridging theoretical concepts with industry-specific practices to enhance decision-making and problem-solving skills.
At Pideya Learning Academy, we are committed to delivering a well-rounded learning experience. Through detailed demonstrations, scenario-driven discussions, and collaborative exercises, participants will be able to internalize and apply advanced programming concepts effectively. This course avoids the constraints of hands-on activities while leveraging robust teaching methodologies to simulate practical problem-solving environments.
By the end of the PLC Programming and Automation Systems Mastery, participants will be equipped to design efficient, reliable, and innovative PLC programs that meet the highest industry standards. This training not only enhances project efficiency but also minimizes the engineering cycle, ensuring organizations can adapt swiftly to market demands. Earning a certification from Pideya Learning Academy will solidify participants’ reputations as proficient professionals capable of driving automation excellence.
Invest in your professional growth with this expertly crafted training program and take a decisive step towards becoming a leader in the transformative field of industrial automation.
Course Objectives
Upon successful completion of this PLC Programming and Automation Systems Mastery course, participants will be able to:
Utilize function and block libraries for structured program design.
Apply STL programming techniques to develop flexible and efficient code.
Implement indirect addressing for dynamic program adaptability.
Integrate advanced System Functions (SFCs) for enhanced program capabilities.
Design modular programs using instance and multi-instance data blocks.
Execute interrupt-driven and error-handling processes effectively.
Diagnose and resolve system issues using advanced STEP 7 tools.
Training Methodology
At Pideya Learning Academy, our training methodology is designed to create an engaging and impactful learning experience that empowers participants with the knowledge and confidence to excel in their professional roles. Our approach combines dynamic instructional techniques with interactive learning strategies to maximize knowledge retention and application.
Key elements of the training methodology include:
Engaging Multimedia Presentations: Visually rich presentations with audio-visual elements to simplify complex concepts and ensure clarity.
Interactive Group Discussions: Participants engage in thought-provoking discussions, sharing insights and perspectives to enhance understanding and collaboration.
Scenario-Based Learning: Real-world scenarios are introduced to contextualize theoretical knowledge, enabling participants to relate it to their work environment.
Collaborative Activities: Team-based exercises encourage problem-solving, critical thinking, and the exchange of innovative ideas.
Expert Facilitation: Experienced trainers provide in-depth explanations, guiding participants through intricate topics with clarity and precision.
Reflective Learning: Participants are encouraged to reflect on key takeaways and explore ways to incorporate newly acquired knowledge into their professional practices.
Structured Learning Pathway: The course follows a “Discover–Reflect–Implement” structure, ensuring a systematic progression through topics while reinforcing key concepts at every stage.
This dynamic methodology fosters a stimulating environment that keeps participants engaged, encourages active participation, and ensures that the concepts are firmly understood and can be effectively utilized in their professional endeavors. With a focus on fostering a deeper connection between learning and application, Pideya Learning Academy empowers participants to unlock their potential and drive impactful outcomes in their roles.
Organisational Benefits
Organizations nominating their employees for this course can expect the following benefits:
Enhanced technical expertise among their workforce, leading to improved productivity.
A deeper understanding of advanced PLC programming techniques to support complex automation projects.
Access to solutions for common programming challenges through case studies and real-world examples.
Development of a team skilled in leveraging advanced diagnostics and error management tools.
Improved project outcomes and efficiency through the application of best practices in PLC programming.
Personal Benefits
Participants of the PLC Programming and Automation Systems Mastery course will gain the following advantages:
Mastery of advanced techniques in industrial PLC programming.
Confidence in addressing and resolving programming challenges.
Recognition as a skilled professional in the field of industrial automation.
Practical knowledge to create and implement efficient, error-free programs.
Certification from Pideya Learning Academy, validating their expertise.
Who Should Attend?
This course is ideal for professionals involved in project engineering, automation, and system integration, including:
Programmers and configuring engineers.
Commissioning and maintenance engineers.
Instrumentation and control engineers.
Electrical and electronics technicians.
Mechatronics and industrial automation technicians.
Engineers responsible for programming and system optimization in industrial settings.
Prerequisites
Participants enrolling in this course should have completed a foundational PLC programming course or possess equivalent practical experience with PLC systems. Basic knowledge of Siemens STEP 7 software is essential to fully engage with the advanced concepts covered in this program.
To ensure a hands-on learning experience, participants are required to bring their own laptops with the necessary software, including Siemens STEP 7 V5.5, pre-installed. This will allow them to actively participate in the lab sessions and practical exercises. Please note that Pideya Learning Academy will not be able to provide laptops during the training, so it is crucial to come prepared to maximize the benefits of this course.
Course Outline
MODULE 1: Core Concepts of SIMATIC S7-300/400
Structure and Configuration of the Controller
Hardware Components of S7-300/400 Systems
Understanding Memory Allocation and Areas
Distributed I/O Systems (PROFIBUS DP)
Communication Networks and Subnets
Addressing Techniques for Modules
Address Areas and Access Methods
MODULE 2: STEP 7 Software Fundamentals
Launching and Navigating STEP 7 Tools
Default Initialization and Start Parameters
Accessing Help and Documentation Functions
Object Hierarchy in Project Management
Exploring the User Interface Features
Keyboard Shortcuts and Operational Commands
MODULE 3: Programming with Data Blocks
Overview of Data Blocks in Automation
Implementing Structured Programming Concepts
Multi-Instance Programming Model
Descriptions and Applications of FB Parameters
Establishing and Managing Block Connections
Techniques for Efficient Parameter Passing
MODULE 4: Utilizing Complex Data Types
Data Types and Variable Management
Arrays, Strings, Date, and Time Handling
Implementing STRUCT for Data Structuring
Defining and Using User-Defined Data Types (UDTs)
Organizing Programs with Complex Data Applications
MODULE 5: Advanced Program Execution
STL Programming Techniques for S7-300/400
Status Word and Conditional Jump Instructions
Loop Constructs and Breakpoint Usage
Organization Blocks and Execution Flow Control
Parameter Passing Methods (FC, FB, SFB, SFC)
Managing Local Variables and Data
Designing Custom FCs and FBs
Multi-Instance FB Implementation
MODULE 6: Efficient Use of Functions and Parameters
Defining and Passing Parameters in Programs
Understanding Pointers and Advanced Data Types
Calling and Utilizing Functions Effectively
Practical Examples of Function Calls in Automation
MODULE 7: Diagnostics and Error Resolution
Identifying Synchronous and Asynchronous Errors
Introduction to System Diagnostic Tools
Using Error Handling Organization Blocks (OB70 to OB87, OB121 to OB122)
Masking and Filtering Errors with SFC36-38
Applying Filters to Streamline Error Handling
MODULE 8: Advanced Functions with IEC Standards
Conversion and Comparison Functionalities
Managing and Manipulating STRING Data
Date and Time-of-Day Operations
Advanced Numerical Calculations in Automation
MODULE 9: Troubleshooting and Optimization
Utilizing Module Information for Diagnostics
Troubleshooting Using Hardware Configuration Tools
Hardware Diagnostics Techniques
Analyzing and Resolving CPU Messages
Managing STOP Mode Scenarios Effectively
Scan Cycle Time Analysis for Error Avoidance
Program Design for Improved Diagnostic Flow
MODULE 10: Advanced Communication in Automation
Communication Protocols: PROFIBUS and PROFINET
Configuring PLC-to-HMI Communication
Industrial Ethernet Integration
Peer-to-Peer Communication Techniques
Global Data Blocks for Inter-System Communication
MODULE 11: Optimizing Memory and Data Management
Data Storage Techniques in PLC Programming
Optimizing Memory Usage in Complex Applications
Managing Large Data Sets Efficiently
MODULE 12: Enhancing System Safety and Security
Functional Safety Standards in Automation
Programming for Fail-Safe Operations
Cybersecurity in PLC Systems
Ensuring Data Integrity in Industrial Applications
MODULE 13: Real-World Applications and Case Studies
Developing Practical PLC Programs
Applying Advanced Diagnostics to Real-World Scenarios
Reviewing and Learning from Industrial Case Studies
Hands-On Projects for Skill Enhancement